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21-1405 - Thermal Dynamics 15-30A Robotic Shield Cap for Mild Steel

Packaging: pack of 5
$44.89/EA $170.30/pack of 5 only $34.06/EASave 24%

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OVERVIEW

Precision Robotic Plasma Cutting Consumable

The Thermal Dynamics 21-1405 Shield Cap is a specialized consumable component engineered for high-precision robotic plasma cutting systems. Designed to operate within the 15-30 Amp range, this shield cap is optimized specifically for Mild Steel (MS) applications. In the realm of industrial automation, consistency is paramount; this OEM part ensures that the plasma arc remains stable and focused, delivering clean cuts with minimal dross accumulation. The "ROB" designation indicates its suitability for mechanized and robotic torches, where the geometry and thermal dynamics of the cap are tuned to handle the continuous duty cycles often found in automated manufacturing environments.

Shield caps play a critical role in the plasma cutting process by directing the flow of the secondary gas (shield gas) around the main plasma arc. This flow constricts the arc, increasing its energy density and protecting the inner nozzle from molten metal spatter. The 21-1405 is manufactured to tight tolerances, ensuring perfect concentricity with the nozzle and electrode. This alignment is crucial for robotic systems where even a millimeter of deviation can result in out-of-tolerance parts or scrapped materials. By using genuine Thermal Dynamics consumables, operators can maintain the factory-specified performance of their cutting systems.

Furthermore, the material composition of the shield cap is selected to withstand the intense radiant heat generated during the cutting process. For mild steel applications, the gas flow dynamics are tuned to prevent oxidation and ensure a smooth edge finish. Regular inspection and replacement of the shield cap are recommended to prevent damage to the torch head and to maintain optimal cut quality. This specific unit is an essential inventory item for facilities utilizing Thermal Dynamics robotic plasma systems for light-to-medium gauge mild steel fabrication.

Additional Information
Brand:Thermal Dynamics
Item:Shield Cap
Packaging Description:pack of 1
Amperage Range:15-30 A
Application:Mild Steel, Robotic
Process Type:Plasma Cutting

INCLUDED

  • 1 x Thermal Dynamics 21-1405 Shield Cap (15-30A, MS, Robotic)

APPLICATIONS

  • Automated manufacturing of mild steel components
  • Robotic plasma cutting cells
  • HVAC ductwork fabrication (mechanized)
  • Automotive body panel cutting
  • Light-gauge steel fabrication requiring high precision
  • Industrial prototyping with CNC plasma tables

FAQ

The Thermal Dynamics 21-1405 shield cap is designed for low-amperage cutting, specifically in the 15-30 Amp range.

'MS' stands for Mild Steel. This shield cap is optimized for cutting mild steel, ensuring the best possible edge quality and gas flow for that material.

This part is designated 'ROB' for Robotic/Mechanized applications. While it may physically fit some hand torches depending on the model, it is engineered for the specific standoff and geometry of mechanized cutting.

Inspect the shield cap for clogged gas orifices, cracks, or excessive slag buildup that cannot be removed. If the orifice is out of round or the face is pitted, it should be replaced to maintain cut quality.

While it might function, this cap is labeled 'MS' for Mild Steel. For optimal results on Aluminum or Stainless Steel, you should check if there is a specific shield cap designed for those materials to prevent contamination and optimize gas flow.

Using a shield cap designed for 15-30A at higher amperages can cause the cap to overheat and melt. Using it at lower amperages than intended might result in an unstable arc.

Yes, this is a genuine Thermal Dynamics OEM part, ensuring correct fitment and safety for your plasma system.

No, this package contains only the Shield Cap. Nozzles, electrodes, and swirl rings are sold separately.