35-1057 - Thermal Dynamics 200A SS/AL Plasma Cutting Tip

Thermal Dynamics 35-1057 200A Plasma Tip Overview

The Thermal Dynamics 35-1057 is a specialized plasma cutting tip designed for high-performance industrial applications. Rated for 200 Amps, this consumable is engineered specifically for the cutting of non-ferrous metals, primarily Stainless Steel and Aluminum. In the realm of heavy industrial fabrication, using the correct consumable geometry is critical for achieving optimal cut quality and maintaining the longevity of the torch assembly. This tip features a precision-machined orifice that shapes the plasma arc to deliver high energy density, essential for penetrating thick sections of stainless and aluminum alloys cleanly.

As a genuine Thermal Dynamics OEM part, the 35-1057 ensures full compatibility with corresponding high-amperage torch systems. The manufacturing tolerances are held to strict standards to ensure consistent gas flow and arc centering. This is particularly important at 200 Amps, where even minor deviations in tip geometry can lead to rapid wear, double arcing, or poor cut angularity. The design incorporates features to manage the intense heat generated during the cutting process, utilizing the gas flow to assist in cooling the tip face and preventing premature failure.

Industrial maintenance and fabrication environments rely on consistent parts availability and performance. The 35-1057 fits into the consumable stack of compatible Thermal Dynamics plasma systems, working in conjunction with the electrode and swirl ring to stabilize the plasma jet. By selecting this specific tip for stainless and aluminum applications, operators can expect reduced dross levels and a narrower kerf compared to using mismatched or generic consumables. This part is an essential component for shops processing heavy plate or structural non-ferrous materials requiring high amperage power sources.

Proper installation and regular inspection of the 35-1057 tip are recommended to maintain system efficiency. Users should verify that the amperage settings on the power supply match the 200A rating of the tip to prevent overheating or insufficient cutting power. This product is sold individually and is a key stock item for facilities utilizing Thermal Dynamics heavy-duty plasma cutters.