35-1064 - Thermal Dynamics 200A N2-H2O Plasma Tip for SS/AL (10-Pack)

Technical Overview of the Thermal Dynamics 35-1064 200A Tip

The Thermal Dynamics 35-1064 is a high-amperage plasma cutting tip designed specifically for industrial applications requiring 200 Amps of cutting power. This consumable is engineered to facilitate the N2-H2O process, utilizing Nitrogen as the plasma gas and Water as the shield or secondary medium. This configuration is critical for achieving high-quality cuts on non-ferrous materials such as Stainless Steel and Aluminum. The interaction between the nitrogen plasma stream and the water shield helps to constrict the arc, increasing energy density while simultaneously cooling the workpiece to prevent warping and reduce the formation of oxides on the cut edge.

Manufactured to precise OEM tolerances, the 35-1064 tip ensures concentricity of the orifice, which is vital for maintaining a straight and stable arc column at high amperages. In 200A applications, thermal loads on the consumable stack are significant; the design of this tip incorporates optimized thermal conductivity paths to dissipate heat effectively into the torch head and cooling fluid. This thermal management extends the service life of the tip, maintaining cut quality over a longer duration compared to generic alternatives. The tip geometry is specifically calibrated for the fluid dynamics of the N2-H2O mixture, ensuring that the water mist is properly atomized and distributed around the arc for maximum cooling and constriction effect.

This product is supplied in a package of 10, catering to high-volume production environments where consumable changeovers are a regular part of the maintenance schedule. Using genuine Thermal Dynamics parts like the 35-1064 guarantees compatibility with the torch's gas distribution system and prevents damage to the electrode or torch head caused by gas leakage or improper seating. For automated systems cutting thick stainless or aluminum plate, this 200A tip provides the necessary energy density to achieve clean, dross-free cuts with minimal taper.