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4-3009 - Thermal Dynamics 15ft Replacement Shield Lead Assembly

Packaging: pack of 1
$1,744.71/EA $1,115.21/pack of 1 only $1,115.21/EASave 36%

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SKU: TD4-3009 Categories: ,

OVERVIEW

Technical Overview: Thermal Dynamics 4-3009 Shield Torch Lead

The Thermal Dynamics 4-3009 is a specialized 15-foot (4.6-meter) Shield Torch Lead designed for the maintenance and repair of compatible Thermal Dynamics plasma cutting systems. In the precision environment of plasma cutting, the integrity of every cable and lead is paramount to maintaining arc stability, cut quality, and operator safety. This lead specifically serves the shield circuit, a critical component in many modern plasma torch designs that utilizes a shield cup to protect the nozzle and assist in gas flow dynamics. A compromised shield lead can result in erratic arc behavior, loss of pilot arc transfer, or failure of the height control sensing mechanisms (ohmic contact), making this OEM replacement an essential spare for industrial maintenance teams.

Constructed to meet the rigorous standards of Thermal Dynamics, this lead features high-grade insulation capable of withstanding the harsh environment of a metal fabrication shop. The jacket is resistant to abrasion, sparks, and incidental contact with hot surfaces, ensuring a long service life even under heavy duty cycles. The 15-foot length offers significant flexibility, allowing the operator to maneuver around large workpieces without placing undue strain on the power source connections. The conductors within are engineered for minimal resistance, ensuring that the electrical signals or current required for the shielding process are delivered without voltage drop. Using genuine OEM parts like the 4-3009 guarantees that the connectors interface perfectly with existing equipment, eliminating the risks associated with splicing or using ill-fitting aftermarket alternatives.

For MRO specialists and welding engineers, maintaining the condition of torch leads is a preventative measure against downtime. Over time, constant flexing and dragging across shop floors can degrade internal copper strands or compromise the outer sheath. Replacing an aging lead with the 4-3009 restores the system to factory specifications. This component is supplied as a single unit, ready for immediate installation, and is an exact match for the original equipment configuration, ensuring that safety ratings and performance metrics are upheld.

Additional Information
Packaging Description:pack-of-1
Length:15 ft, 4.6 m
Product Type:Shield Torch Lead
Brand Compatibility:Thermal Dynamics
Application:Plasma Cutting

INCLUDED

  • (1) 15 ft. (4.6M) Shield Torch Lead

APPLICATIONS

  • Replacement of damaged or worn shield leads on compatible plasma torches
  • Extension of reach for plasma cutting operations requiring 15ft leads
  • Maintenance of Thermal Dynamics plasma cutting systems
  • Restoration of proper ohmic sensing or shield gas circuit integrity
  • General metal fabrication and industrial plasma cutting repair

FAQ

The Thermal Dynamics 4-3009 lead is 15 feet (4.6 meters) long.

Yes, this is an OEM (Original Equipment Manufacturer) part from Thermal Dynamics.

It serves as the shield torch lead, typically connecting the shield component of the plasma torch to the power source for electrical continuity or sensing.

No, this package includes only the 15 ft. shield torch lead. The torch head and other consumables are sold separately.

OEM leads ensure correct impedance, connector fitment, and insulation quality, which are critical for safety and the longevity of the plasma system.

This is designed as a direct replacement lead. If your system supports this specific part number for extension or replacement, it will provide a 15-foot reach.

The insulation is a heavy-duty, industrial-grade material designed to resist heat, abrasion, and oil common in welding environments.

Signs include visible damage to the outer jacket, exposed copper, intermittent connection issues, or error codes related to the torch shield or sensing.