Skip to Main Content

9-0097 - Thermal Dynamics 9-0097 Start Cartridge for SL40 Torch

Packaging: 1 per each
$93.82/ea $66.64/1 per each only $66.64/eaSave 29%

Usually ships within 3-5 business days

OVERVIEW

Genuine Thermal Dynamics 9-0097 Start Cartridge for SL40 Torches

Maintain the peak performance of your plasma cutting system with the Thermal Dynamics 9-0097 Start Cartridge. This critical component is engineered specifically for the SL40 1Torch, which is the standard torch supplied with the popular Cutmaster 42 and Cutmaster 12 Plus plasma cutting systems. As a genuine OEM part, it ensures that your equipment operates exactly as the manufacturer intended, providing safety, reliability, and precision in every cut.

The start cartridge plays a vital role in the non-high-frequency (HF) pilot arc initiation process used by these torches. Unlike older systems that rely on high-voltage HF sparks—which can interfere with sensitive electronics—the SL40 uses a mechanical "blowback" design. The 9-0097 cartridge sits inside the torch head and facilitates the movement of the electrode to create the initial spark that ionizes the air and establishes the plasma arc. Over time, the moving parts within the cartridge can wear down or become sticky due to heat and contamination, leading to misfires or a failure to start. Replacing this cartridge restores the crisp, reliable ignition that Thermal Dynamics users expect.

Installation is straightforward and requires no special tools, allowing operators to minimize downtime and get back to fabrication tasks quickly. The cartridge is rated for 40 Amps, matching the output capacity of the Cutmaster 42. By choosing the authentic 9-0097 part, you avoid the risks associated with aftermarket copies, such as poor dimensional tolerances that can cause gas leaks or internal arcing damage to the torch head. Whether you are working in an industrial MRO environment, an automotive shop, or a home garage, this start cartridge is an essential spare part to keep on hand.

At Josef Gas, we recommend inspecting your start cartridge whenever you change your electrode or nozzle. If you notice the internal plunger is not moving freely or if the contact surfaces appear pitted, it is time to install a new 9-0097. Trust in genuine Thermal Dynamics components to extend the lifespan of your torch and deliver consistent cutting results on mild steel, stainless steel, and aluminum.

Additional Information
Brand:Thermal Dynamics
Item:Start Cartridge
Amperage:40
Packaging Description:1 per each
Torch Model:SL40
Compatible Systems:Cutmaster 42, Cutmaster 12 Plus
Part Number:9-0097
Process Type:Plasma Cutting

INCLUDED

  • 1 x Thermal Dynamics 9-0097 Start Cartridge

APPLICATIONS

  • Plasma cutting with Cutmaster 42 systems
  • Plasma cutting with Cutmaster 12 Plus systems
  • Automotive body repair and fabrication
  • HVAC ductwork cutting and fitting
  • Light industrial maintenance and repair (MRO)
  • General metal fabrication and hobbyist projects

FAQ

The start cartridge is responsible for initiating the pilot arc in the SL40 torch. It contains a moving mechanism that separates the electrode from the nozzle tip when air pressure is applied, creating the spark needed to generate plasma.

This start cartridge is designed specifically for the Thermal Dynamics SL40 torch, which is standard on the Cutmaster 42 and Cutmaster 12 Plus plasma cutting systems.

You should replace the cartridge if you experience inconsistent arc starting, if the pilot arc fails to fire despite good air pressure and grounds, or if the internal mechanism feels sticky and does not move freely.

No, the 9-0097 is unique to the SL40 torch. The SL60 and SL100 torches use a different start cartridge (usually part number 9-8213) which is physically larger and not interchangeable.

No, this package contains only the Start Cartridge (9-0097). Electrodes, nozzles (tips), and shield cups are sold separately.

Yes, this is a genuine Thermal Dynamics / Victor Technologies replacement part, ensuring the highest quality and perfect compatibility with your equipment.

The 9-0097 Start Cartridge is rated for up to 40 Amps, which covers the maximum output of the Cutmaster 42 system.

While minor cleaning of surface soot can sometimes help temporarily, the internal spring and moving parts wear out over time. For reliable performance, replacement is recommended once the part shows signs of mechanical failure.