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9-8528 - Thermal Dynamics 20ft Work Lead Assembly #6 AWG

Packaging: pack of 1
$302.82/EA $188.21/pack of 1 only $188.21/EASave 38%

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SKU: TD9-8528 Category:

OVERVIEW

Technical Overview of the Thermal Dynamics 9-8528

The Thermal Dynamics 9-8528 is a specialized Work Cable Assembly designed to facilitate the return current path in plasma cutting operations. Engineered to OEM specifications, this assembly features a #6 American Wire Gauge (AWG) stranded copper conductor. The selection of #6 AWG strikes a critical balance between current carrying capacity—suitable for the amperage output of portable systems like the Cutmaster 42—and physical flexibility, which is essential for operator ergonomics in dynamic industrial environments.

The assembly measures 20 feet (approximately 6.1 meters) in length, providing a significant operational radius from the power source. This extended reach minimizes the need to frequently reposition the plasma cutter unit, thereby enhancing workflow efficiency. The cable is encased in a durable, industrial-grade insulating jacket designed to withstand the harsh conditions typical of metal fabrication shops, including exposure to sparks, abrasion, and oil.

Terminating the assembly is a heavy-duty work clamp (ground clamp) designed to establish a low-resistance connection with the workpiece. A solid ground connection is paramount in plasma cutting to prevent arc instability, pilot arc failures, and potential damage to the machine's internal electronics. The machine-side termination is fitted with the specific connector required for Thermal Dynamics power sources, ensuring a secure, plug-and-play installation without the need for field modification or adapters.

Replacing a damaged or compromised work cable is a critical maintenance procedure. Cables with frayed insulation or broken strands can lead to voltage drops, overheating, and safety hazards. The 9-8528 offers a complete, factory-certified solution to restore the electrical integrity of the cutting circuit.

Additional Information
Brand:Thermal Dynamics
Packaging Description:1 Per Ea
Cable Length:20 ft
Wire Gauge:#6 AWG
Component Type:Work Cable Assembly
Includes:Cable, Work Clamp, Connector

INCLUDED

  • 1 x 20-Foot #6 AWG Work Cable
  • 1 x Attached Work Clamp
  • 1 x Machine Connector

APPLICATIONS

  • Plasma cutting on mild steel, stainless steel, and aluminum
  • Automotive body repair and fabrication
  • HVAC ductwork fabrication
  • General light-duty metal fabrication
  • Maintenance and repair operations (MRO)
  • Artistic metalworking

FAQ

The cable is manufactured using #6 AWG (American Wire Gauge) copper wire.

Yes, the 9-8528 comes pre-assembled with a heavy-duty work clamp attached to one end.

The cable assembly is 20 feet (approx. 6.1 meters) long.

Yes, this part is commonly used as the replacement work lead for the Thermal Dynamics Cutmaster 42 and similar portable units.

Yes, the assembly includes the specific machine-side connector required for compatible Thermal Dynamics power sources.

A damaged work cable can cause poor cutting performance, arc instability, and overheating. Replacing it ensures a safe and reliable electrical circuit.

While it is a ground cable, the connector is specific to Thermal Dynamics plasma cutters. It is not a universal welding lead.

Yes, the cable features an industrial-grade jacket designed to resist heat, sparks, and abrasion common in cutting environments.