Skip to Main Content
Canadian
Canadian owned and operated

CS96501 - Thermal Dynamics 9-6501 40A Drag Tip, 0.031 Orifice

Packaging: pack of 5

Sorry, product has been discontinued by the vendor.

SKU: CS96501 Categories: ,

OVERVIEW

Precision 40A Drag Cutting Tip

The Thermal Dynamics 9-6501 Drag Tip is a critical consumable for operators using the industry-standard 1Torch system (SL60 and SL100). Engineered with a precise 0.031-inch orifice, this tip is specifically calibrated for 40 Amp output, making it the ideal choice for cutting thin-to-medium gauge metals with exceptional accuracy. Unlike standoff tips that require the operator to maintain a specific distance from the plate, this drag tip is designed to be placed directly in contact with the workpiece. This feature greatly reduces operator fatigue and allows for the use of straight edges or templates to guide the cut, ensuring professional-level results even for less experienced users.

Manufactured to strict tolerances, this genuine Thermal Dynamics part ensures consistent arc stability and gas flow. The high-grade copper construction provides superior thermal conductivity, helping to dissipate the intense heat generated during the plasma process and extending the lifespan of the consumable. When paired with the correct start cartridge and electrode, the 9-6501 tip delivers a constricted, high-density plasma arc that produces narrow kerfs and minimal dross, reducing the need for secondary grinding or cleanup.

Whether you are working in HVAC, automotive repair, or general light fabrication, maintaining fresh consumables is key to your plasma cutter's performance. A worn orifice can lead to a wandering arc, excessive dross, and bevelled cuts. By replacing your tips regularly with high-quality OEM parts like the 9-6501, you protect your torch head and ensure your Cutmaster or other 1Torch-equipped machine operates at peak efficiency.

Additional Information
Packaging Description:1 Per Ea, pack of 5
Process:Plasma Cutting
Consumable Type:Drag Tip
Amperage:40A
Orifice Size:0.031"
Torch Compatibility:1Torch, SL100, SL60
Material:Copper
----- new values below ----
Consumable Type:Drag Tip
Amperage:40A
Orifice Size:0.031"
Torch Compatibility:SL60, SL100, 1Torch
Material:Copper
Brand:Thermal Dynamics
Packaging Description:1 Per Ea
Process:Plasma Cutting

INCLUDED

  • 1 x Thermal Dynamics 40A Drag Tip (0.031" Orifice)

APPLICATIONS

  • HVAC Ductwork Fabrication
  • Automotive Body Repair
  • Light Gauge Sheet Metal Cutting
  • General Maintenance and Repair (MRO)
  • Artistic Metalworking
  • Template Tracing

FAQ

This tip is rated for 40 Amps. Using it at significantly higher amperages may cause rapid wear or melting of the orifice.

Yes, this is a 'drag' tip, meaning it is designed to be dragged directly along the surface of the workpiece for better stability and ease of use.

It is compatible with Thermal Dynamics SL60 and SL100 1Torch systems, which are found on Cutmaster series machines and other power sources.

The orifice diameter is 0.031 inches, which is optimized for a 40A plasma arc.

Replace the tip when the orifice becomes out-of-round (oval shaped), covered in dross that cannot be removed, or when cut quality significantly deteriorates (excessive bevel or dross).

Yes, this is a genuine Thermal Dynamics (ESAB) consumable, ensuring proper fit and performance specifications.

No, this is a cutting tip. Gouging requires specific gouging tips with different orifice geometries and shield configurations.

Yes, ensure you are using the correct shield cup or drag shield cap designed for 40A drag cutting to protect the tip and ensure proper airflow.