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53N61S - Generic 53N61S #8 Alumina Gas Lens Cup for 9/20 Torches

Packaging: 10 in a pack
$1.66/ea $11.00/10 in a pack only $1.10/eaSave 34%

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OVERVIEW

Generic 53N61S Alumina Gas Lens Nozzle Overview

The Generic 53N61S Alumina Gas Lens Nozzle is a high-performance consumable designed to replace standard OEM parts for TIG welding applications. This nozzle is engineered to fit "Series 2" TIG torches, which encompasses the popular air-cooled 9 series and water-cooled 20 and 25 series, as well as the 24 series torches. It is specifically manufactured to interface with gas lens collet bodies, distinguishing it from standard collet body cups. The use of a gas lens system is critical for applications requiring superior shielding gas coverage and reduced turbulence.

Fabricated from high-grade alumina ceramic, this nozzle offers excellent resistance to thermal shock and high impact, ensuring durability in rigorous industrial environments. The material composition is selected to withstand the intense heat of the TIG arc while resisting the adhesion of spatter, thereby reducing maintenance frequency and downtime. With a #8 orifice size, measuring 1/2 inch (approximately 12.7mm) in diameter, this cup provides a wide umbrella of shielding gas, making it suitable for welding reactive metals like stainless steel and titanium where atmospheric contamination must be strictly minimized.

Technical specifications include a length of 1-3/16 inches and an amperage rating suitable for operations ranging from 80 A to 250 A, depending on the duty cycle of the torch in use. This generic replacement part adheres to industry-standard dimensions, ensuring seamless compatibility with major brands such as Weldcraft, Miller, and Lincoln Electric 9/20 series torches. It is an essential component for MRO inventories supporting precision fabrication and pipe welding operations.

Compatibility and Specifications

  • Part Number: 53N61S
  • Size: #8 (1/2" Bore)
  • Material: Alumina Ceramic
  • Torch Series: 9, 20, 22, 24, 25
  • System: Gas Lens (Not for standard collet bodies)
Additional Information
Item:Nozzle Cup
Brand:Generic
Packaging Description:1-per-each
Piece:1-Piece
Consumables Type:Nozzle
Torch Model:9, 20, 24, 25, 9F, 9FV, 20M, 20F, 22, 24W
Material:Alumina
Size Description:#8 (1/2 in)
Cooling Method:Air Cooled, Water Cooled
TIG Amperage Range:80 A - 250 A

INCLUDED

  • (1) Alumina Gas Lens Nozzle, #8 (1/2")

APPLICATIONS

  • Precision TIG welding of stainless steel and aluminum
  • Pipe and tube fabrication requiring extended tungsten stick-out
  • Automotive exhaust and manifold welding
  • Aerospace component repair
  • Confined space welding where torch access is limited

FAQ

This nozzle fits the 9, 20, 22, 24, and 25 series TIG torches. It is compatible with both air-cooled and water-cooled models in this form factor.

This nozzle is designed specifically for use with a gas lens collet body. It will not thread correctly onto a standard collet body.

A #8 cup has a bore diameter of 1/2 inch (approximately 12.7 mm).

It is made from Alumina (Aluminum Oxide) ceramic, which provides high heat resistance and durability.

Yes, the alumina material is durable enough for walking the cup, and the #8 size offers a good balance of stability and coverage for medium-sized pipe welds.

Yes, this is a generic replacement that is dimensionally and functionally equivalent to the Weldcraft 53N61S.

Gas lens nozzles provide a laminar gas flow, which improves shielding coverage and allows you to extend the tungsten further for better visibility and access to tight joints.

This listing is for a single nozzle (1 per each), unless otherwise specified as a bulk pack.