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45V04 - ESAB HW-20 Replacement Power Cable, 25ft Vinyl, 250A

Packaging: 1 per ea
$306.94/ea $222.40/1 per ea only $222.40/eaSave 28%

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OVERVIEW

ESAB 45V04 Vinyl Power Cable for HW-20 TIG Torches

The ESAB 45V04 is a premium-quality replacement power cable designed specifically for water-cooled TIG welding applications. Engineered to meet the rigorous demands of industrial fabrication, this cable serves as the primary conduit for welding current in 20-series torch assemblies, including the ESAB HW-20. With a length of 25 feet, it provides significant reach, allowing welders to operate at a distance from the power source, which is essential for working on large assemblies or in complex shop layouts.

Constructed with a durable vinyl outer jacket, this power cable balances durability with cost-effectiveness. Vinyl offers excellent resistance to abrasion, oil, and moisture, ensuring a long service life even in harsh workshop environments. While slightly stiffer than rubber in extreme cold, vinyl remains a preferred choice for many industrial applications due to its lightweight nature and ease of maintenance. The internal copper stranding is designed to carry up to 250 amps of Direct Current (DC) at a 100% duty cycle, ensuring consistent arc stability and performance without overheating under continuous load.

This cable is an integral component of the water-cooling loop for the torch. In a standard water-cooled TIG setup, the power cable carries the coolant return line alongside the electrical conductor, effectively removing heat from the torch head. The ESAB 45V04 is manufactured to precise tolerances to ensure leak-free connections with standard power block adapters and torch bodies. It is compatible with a wide range of 20, 22A, 22B, 24W, and 25 model torches, making it a versatile stock item for MRO inventories supporting diverse welding equipment.

Procurement specialists should note that the 45V04 is a standard industry part number, but choosing the ESAB branded version ensures compatibility with ESAB's HW-series torches and adherence to their quality control standards. It is a direct replacement for damaged or clogged cables, restoring full amperage capacity and cooling efficiency to the welding station.

Additional Information
Brand:ESAB
Length:25 ft
Item:Power Cable
Style Amps Cooling:20 / 250 Amps / Water Cooled
Torch Model Compatibility:HW-20, 20 Series, 24W, 25 Series
Cable Material:Vinyl
Amperage Rating:250 A
Cooling Type:Water Cooled
Duty Cycle:100%
Packaging Description:1 per ea

INCLUDED

  • 1x ESAB 45V04 25-foot Vinyl Power Cable

APPLICATIONS

  • Heavy industrial TIG welding
  • Aerospace and automotive fabrication
  • Pipe welding requiring water-cooled torches
  • Production manufacturing environments
  • Repair and maintenance of 20-series TIG torches

FAQ

This power cable is compatible with standard 20-series water-cooled torches, including models 20, 22A, 22B, 24W, and 25, as well as the ESAB HW-20.

The 45V04 is designed for water-cooled TIG torch systems. It carries both the welding current and the coolant return.

It is rated for 250 Amps at a 100% duty cycle.

The outer jacket is made of vinyl, which is lightweight and resistant to abrasion and moisture.

The cable is 25 feet (approximately 7.6 meters) long.

No, this is the power cable only. The power block adapter is sold separately.

No, 9 and 17 series torches are typically air-cooled (or use different cabling for water-cooled versions like the 20). This specific cable is for the 20-series water-cooled platform.