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86W04 - ESAB 86W04 Replacement O-Ring - .301 ID x .070 CS (Pack of 10)

Packaging: pack of 10
$5.70/EA $36.40/pack of 10 only $3.64/EASave 36%

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SKU: ESB86W04 Categories: ,

OVERVIEW

Reliable Sealing for Precision Welding

The ESAB 86W04 O-Ring is a critical maintenance component designed to ensure the integrity of your welding equipment's gas delivery system. Supplied in a convenient pack of 10, these O-rings are manufactured to precise tolerances, featuring an inner diameter of 0.301 inches and a cross-section thickness of 0.070 inches. This corresponds to the standard industry dash number -011, making it a versatile seal for various pneumatic and fluid connections within welding setups.

In Gas Tungsten Arc Welding (TIG) and Gas Metal Arc Welding (MIG), the shielding gas coverage is paramount to achieving a clean, defect-free weld. Even a microscopic leak in the torch assembly—often caused by a dried, cracked, or flattened O-ring—can introduce atmospheric air into the weld pool. This contamination leads to porosity, oxidation, and weak joints. Regular inspection and replacement of O-rings like the ESAB 86W04 are simple yet vital preventative maintenance steps that protect the quality of your work and the longevity of your torch consumables.

These O-rings are crafted from durable elastomer materials selected for their resilience against the thermal cycling and environmental conditions typical of industrial welding. They provide a positive seal between torch bodies, back caps, gas lenses, or other mating surfaces. By keeping a stock of these essential seals on hand, fabricators can minimize downtime caused by unexpected equipment failures. Whether you are repairing a specific ESAB torch model or replacing a standard seal in compatible equipment, this 10-pack offers both quality and value for professional maintenance operations.

Installation is straightforward but requires care to avoid damaging the new seal. Ensure the seating groove is clean and free of debris before installing the new O-ring. A small amount of O-ring lubricant (compatible with the application) may be used to facilitate seating and prevent pinching during assembly. With the ESAB 86W04, you can trust that your equipment is sealed tight and ready for high-performance welding.

Additional Information
Brand:ESAB
Packaging Description:10 PER EA
Product Type:O-Ring
Inner Diameter:0.301"
Cross Section:0.070"
Standard Size Dash Number:-011
Application:Welding Torch Gas Seal

INCLUDED

  • (10) O-Rings (Part # 86W04)

APPLICATIONS

  • Sealing TIG torch back caps and torch bodies
  • Replacing worn seals in MIG gun gas connections
  • General pneumatic sealing for welding gas regulators and hoses
  • Repairing leaks in compatible ESAB welding equipment
  • Preventative maintenance for industrial welding torches

FAQ

The 86W04 O-ring has an Inner Diameter (ID) of 0.301 inches and a Cross Section (CS) or thickness of 0.070 inches.

This product is sold as a package containing 10 O-rings.

Yes, the dimensions .301" x .070" correspond to the standard AS568 dash number -011 O-ring size.

Its primary function is to create an airtight seal in welding torches (such as at the back cap or gas lens connection) to prevent shielding gas from leaking and to stop air from entering the gas stream.

It is compatible with torches that require a -011 size O-ring (0.301 ID x 0.070 CS). While it is an ESAB part, this size is common in many TIG torch back caps (e.g., 17/18/26 series), but you should always check your equipment manual to confirm the specific part number or size required.

O-rings should be inspected whenever you change consumables. If the O-ring appears flattened, cracked, dried out, or if you notice gas leakage, it should be replaced immediately. Regular replacement prevents gas coverage issues.

It is made of a durable elastomer (rubber) material designed to withstand the typical temperatures and pressures found in welding gas delivery systems.

A very light film of O-ring lubricant (silicone-based is common, but check compatibility) can help protect the O-ring during installation and ensure a proper seat, but it is not strictly required if the parts are clean.