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86Z25 - ESAB 86Z25 Rubber Boot Insulator for HW-9/HW-20 Torches

Packaging: pack of 1
$43.01/EA $25.95/pack of 1 only $25.95/EASave 40%

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SKU: ESB86Z25 Category:

OVERVIEW

ESAB 86Z25 Rubber Boot Insulator for HW-9 and HW-20 TIG Torches

The ESAB 86Z25 is a specialized rubber boot insulator designed for use with the Heliweld HW-9 and HW-20 series TIG torches. This component plays a critical role in the assembly of the torch, specifically located at the junction where the torch head connects to the power cable and handle. Manufactured to OEM specifications, this insulator ensures a precise fit, maintaining the dielectric strength required to prevent electrical leakage and ensure operator safety during welding operations.

Constructed from durable, heat-resistant rubber, the 86Z25 boot is engineered to withstand the rigors of industrial welding environments. It provides a protective barrier against dust, dirt, metal shavings, and atmospheric moisture that could otherwise compromise the electrical connection. Over time, rubber components on welding torches can degrade due to exposure to UV radiation, ozone, and thermal cycling. Replacing the boot with this genuine ESAB part restores the torch's protective capabilities and prevents potential arcing or short circuits that could damage the equipment or injure the operator.

This insulator is compatible with both the air-cooled HW-9 series and the water-cooled HW-20 series torches, making it a versatile spare part for maintenance inventories. Its flexibility allows for straightforward installation, sliding securely over the torch body connection points. Regular inspection and replacement of the insulator boot are recommended as part of a preventative maintenance schedule for TIG welding equipment.

Technical Specifications

  • Part Number: 86Z25
  • Manufacturer: ESAB
  • Material: Industrial Grade Rubber
  • Compatibility: HW-9 (Air Cooled), HW-20 (Water Cooled)
  • Function: Electrical Insulation and Debris Protection
Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Item:Rubber Boot Insulator
Compatible Torch Models:HW-9, HW-20
Material:Rubber
Part Type:Insulator Boot
Process:TIG (GTAW)

INCLUDED

  • (1) Rubber Boot Insulator

APPLICATIONS

  • TIG Welding Torch Repair
  • General Fabrication Maintenance
  • Industrial Welding Equipment Service
  • Aerospace and Automotive Welding Shops

FAQ

The ESAB 86Z25 is designed to fit the Heliweld HW-9 (air-cooled) and HW-20 (water-cooled) TIG torches.

Yes, this is a genuine ESAB replacement part, ensuring OEM quality and fitment.

It is manufactured from durable, heat-resistant rubber designed for electrical insulation.

Replacing a cracked or worn boot prevents electrical shocks and protects the internal torch connections from debris and damage.

While many 9-series torches share similar designs, this part is specifically cataloged for ESAB/Heliweld HW-9 and HW-20 models. Verification of your specific torch handle design is recommended.

The rubber boot slides over the handle or cable assembly to cover the rear connection of the torch head.

No, this is sold as a separate replacement part. The torch body is sold separately.

Yes, the rubber is formulated to withstand the typical radiant heat found near the torch handle during welding.