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48.0005.0176 - Fronius Style Spatter Guard / Insulator for AL4000 & AW5000

Packaging: 1of1
$125.18/ea $63.45/1of1 only $63.45/eaSave 49%

In stock

SKU: FR48.0005.0176 Categories: , ,

OVERVIEW

Precise Insulation for Fronius MIG Systems

The Fronius Style Spatter Guard (SKU: 48.0005.0176) is a critical consumable component designed specifically for the AL 4000 (Air Cooled) and AW 5000 (Water Cooled) Multilock MIG torch series. Often referred to as a nozzle cap or insulating ring, this part serves a dual purpose: it electrically insulates the gas nozzle from the current-carrying components of the torch neck, and it acts as a physical barrier against molten spatter buildup that can bridge contacts and cause short circuits.

Manufactured to meet the rigorous standards required by high-performance Fronius welding systems, this insulator is crafted from a high-temperature composite material capable of withstanding the intense radiant heat generated during heavy industrial welding. Its precise threading and dimensional tolerances ensure a secure fit onto the torch neck, providing a stable seating surface for the gas nozzle. This stability is vital for maintaining concentricity between the contact tip and the nozzle, which in turn guarantees consistent shielding gas coverage and weld quality.

Regular inspection and replacement of the spatter guard are recommended as part of a preventative maintenance schedule. Over time, heat cycling and spatter adhesion can degrade the material, leading to potential arcing or gas turbulence. By utilizing this direct replacement part, operators can restore their torch to factory specifications, ensuring reliable arc starts and prolonged consumable life. This component is compatible with standard Fronius Multilock systems found in robotic and manual welding applications.

Technical Specifications

  • Part Number: 48.0005.0176
  • Component Type: Spatter Guard / Insulator
  • Torch Compatibility: Fronius AL 4000, AW 5000
  • Function: Electrical insulation and spatter protection
Additional Information
Brand:Fronius
Item:Insulator
Packaging Description:1 per each
Product Type:Spatter Guard, Insulator
Compatible Brand/Model:Fronius AL 4000, Fronius AW 5000, Multilock Torches
Material:High-Temperature Composite

INCLUDED

  • 1x Spatter Guard / Nozzle Cap (48.0005.0176)

APPLICATIONS

  • Industrial MIG/MAG welding
  • Automotive manufacturing
  • Heavy equipment fabrication
  • Robotic welding cells using Fronius systems
  • Structural steel welding

FAQ

This part (48.0005.0176) is designed primarily for Fronius AL 4000 (air-cooled) and AW 5000 (water-cooled) Multilock MIG torches.

No, this is the spatter guard or insulator. The gas distributor is a separate component, though they work together within the torch head.

Inspect it daily. Replace it if you see cracks, significant heat deformation, or if spatter buildup cannot be removed without damaging the part.

A damaged or missing spatter guard is a common cause. If the insulation is compromised, the electrically live contact tip can arc to the nozzle.

It is manufactured from a high-temperature, durable composite material designed to resist heat and electrical current.

The AL 3000 typically uses a different series of consumables. Always check your specific torch manual or parts breakdown to confirm compatibility.

Yes, by ensuring the nozzle sits correctly and concentrically, it helps maintain laminar gas flow over the weld pool.