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41V35 - Weldcraft 41V35 Medium Back Cap for WP-9 & WP-20 Torches (2-Pack)

Packaging: 2 per ea
$18.05/ea $25.60/2 per ea only $12.80/eaSave 29%

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OVERVIEW

Technical Overview of the Weldcraft 41V35 Medium Back Cap

The Weldcraft 41V35 Medium Back Cap is a precision-engineered component designed specifically for the 9 Series (air-cooled) and 20/25 Series (water-cooled) TIG welding torches. As a critical element of the TIG torch assembly, the back cap performs two primary functions: it applies axial pressure to the collet, forcing it against the collet body to securely grip the tungsten electrode, and it creates a hermetic seal at the rear of the torch head to prevent atmospheric contamination of the shielding gas stream. This specific model, the 41V35, is the "medium" variant, bridging the gap between the standard long back cap (41V24) and the short button cap (41V33).

Manufactured from high-grade phenolic resin, the 41V35 is designed to withstand the significant thermal cycling and radiant heat generated during welding operations, particularly in water-cooled applications rated up to 250 amps. The material is chosen for its dielectric strength, ensuring electrical isolation, and its resistance to impact and cracking. The threaded insert is machined to tight tolerances to ensure smooth engagement with the torch body, preventing cross-threading and ensuring a consistent seal. Each cap comes pre-installed with a high-quality O-ring, which is essential for maintaining the integrity of the inert gas shield; a compromised O-ring can lead to porosity in the weld zone due to air aspiration.

The medium form factor of the 41V35 is particularly advantageous in industrial MRO and fabrication environments where variable joint geometries are encountered. It accommodates a tungsten electrode length that is shorter than a full 7-inch rod but significantly longer than the stubs required for button caps. This allows for extended tungsten life and reduced waste while still reducing the overall profile of the torch for better access in confined spaces. This product is supplied as a package of two, adhering to standard inventory practices for high-wear consumables.

Compatibility extends across the board for torches utilizing the 9/20 form factor, including models from Weldcraft, Miller, Lincoln, CK Worldwide, and Radnor (HW-20, HW-20A, WP-20). It is an essential stock item for any welding operation utilizing small-body TIG torches for precision work on stainless steel, aluminum, or exotic alloys.

Additional Information
Brand:Weldcraft
Item:Back Cap Medium
Packaging Description:2-per-ea
Compatible Torch Series:WP-9, WP-20, WP-25, HW-20, HW-20A
Material:High-Temperature Phenolic
Accessory Type:TIG Torch Back Cap
Cooling Method Compatibility:Air Cooled, Water Cooled

INCLUDED

  • 2 x Weldcraft 41V35 Medium Back Caps
  • 2 x Installed O-Rings

APPLICATIONS

  • Precision TIG welding in confined spaces (e.g., pipe clusters, internal corners).
  • Automotive fabrication, specifically roll cages and exhaust manifolds.
  • Aerospace and aviation repair where access is limited.
  • General fabrication using WP-9 or WP-20 series torches.
  • Maintenance and Repair Operations (MRO) requiring versatile torch configurations.

FAQ

The 41V35 medium back cap is compatible with 9 Series (air-cooled) and 20/25 Series (water-cooled) TIG torches, including models WP-9, WP-20, HW-20, and equivalent torches from other major brands.

This product is sold as a package of 2 medium back caps.

Yes, each 41V35 back cap in the package comes with a factory-installed O-ring to ensure a proper gas seal.

A medium back cap offers a balance between accessibility and tungsten life. It allows you to fit into tighter spaces than a long cap permits, but lets you use longer tungsten electrodes than a short button cap, reducing waste.

The cap is constructed from a high-temperature phenolic compound designed to resist heat and impact while providing electrical insulation.

Yes, the 41V35 is designed to handle the heat associated with the amperage ratings of WP-20 torches, which are typically rated up to 250 amps.

No, the WP-17, WP-18, and WP-26 torches use the 3 Series consumables (like the 57Y02 cap). The 41V35 is specifically for the smaller 2 Series (9/20) torches.

You will need to cut a standard 7-inch tungsten electrode roughly in half (to about 3-3.5 inches) to fit inside the medium back cap.