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796F70 - Weldcraft 796F70 Long Lava TIG Nozzle #3 (10-Pack)

Packaging: pack of 10
$27.29/EA $164.70/pack of 10 only $16.47/EASave 40%

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SKU: ESB796F70 Categories: ,

OVERVIEW

Technical Overview of the Weldcraft 796F70 Long Lava Nozzle

The Weldcraft 796F70 is a specialized TIG welding nozzle designed to address the thermal challenges encountered in precision fabrication. Unlike standard alumina cups, which are molded and fired, this nozzle is manufactured from Lava, a machinable ceramic material known for its exceptional thermal stability. In industrial applications where TIG torches must access deep crevices, corners, or complex pipe clusters, the proximity of the arc to the base metal creates intense reflective heat. Standard alumina nozzles often suffer from thermal shock in these environments, leading to cracking and premature failure due to the rapid expansion and contraction rates. The Lava composition of the 796F70 mitigates this issue, offering a lower coefficient of thermal expansion that allows it to endure high-temperature fluctuations without structural compromise.

This specific nozzle features a #3 orifice, corresponding to a 3/16-inch (4.8mm) diameter, which provides a tight, focused column of shielding gas. This is particularly advantageous when welding on thin-gauge materials or when a narrow heat-affected zone is required. The "Long" configuration of the nozzle extends the reach of the tungsten electrode, allowing the welder to maintain a proper arc length even when the torch body is obstructed by surrounding fixtures or part geometry. With a length of approximately 1-7/8 inches, it provides the necessary clearance to navigate tight assemblies found in aerospace, motorsports, and petrochemical piping applications.

Compatibility is a key factor in TIG consumable selection. The 796F70 is designed to fit the industry-standard "2 Series" torch bodies. This includes air-cooled torches like the WP-9 and water-cooled torches like the WP-20 and WP-25. It threads securely onto standard collet bodies, ensuring a gas-tight seal that prevents atmospheric contamination of the weld pool. By utilizing this nozzle, operators can ensure consistent gas coverage and reduce downtime associated with nozzle breakage. This product is supplied in a package of 10, ensuring that production environments maintain adequate stock levels for continuous operation.

Additional Information
Brand:Miller
Packaging Description:pack of 10
Material:Lava (Ceramic)
Orifice Size:#3 (3/16")
Torch Series Compatibility:2 Series, 9 Series, 20 Series, 25 Series
Nozzle Type:Long
Length:1.875 in

INCLUDED

  • 10 x Weldcraft 796F70 Long Lava Nozzles (#3, 3/16")

APPLICATIONS

  • Confined Space Welding: Ideal for welding inside pipes, manifolds, and tight structural corners where heat builds up rapidly.
  • Aerospace Fabrication: Provides the precision and reach necessary for intricate engine components and airframe assemblies.
  • Automotive Exhaust Systems: Perfect for welding collectors and headers where tube clusters create narrow access points.
  • Precision Tool & Die Repair: Allows for accurate arc placement in deep cavities and molds.
  • Petrochemical Piping: Withstands the reflective heat generated during root pass welding in small diameter pipes.

FAQ

The 796F70 fits '2 Series' TIG torches. This includes popular air-cooled models like the WP-9 and water-cooled models like the WP-20 and WP-25. It also fits compatible torches from other brands like CK Worldwide (2-Series) and Lincoln.

Alumina (pink) nozzles are molded ceramic and are great for general use but can crack under high thermal shock. Lava nozzles are machined from a specific ceramic material that has much better resistance to cracking caused by reflective heat in confined spaces.

A #3 cup has an orifice diameter of 3/16 of an inch (approximately 4.8mm). This small size is used for precision welding and accessing very tight joints.

The 796F70 is considered a 'Long' nozzle and measures approximately 1-7/8 inches in length. This extra length helps extend the reach of the torch into deep or narrow areas.

No, the 796F70 is typically designed to thread onto a standard collet body. However, always check your specific torch setup, as gas lens versions usually have different part numbers (often starting with 53N).

You would choose a long nozzle when the geometry of your workpiece prevents a standard nozzle from getting close enough to the joint. The long nozzle extends the tungsten reach while keeping the torch handle further back.

This product is sold as a package of 10 nozzles.

Yes, Lava nozzles can be used for both DC (steel/stainless) and AC (aluminum) welding processes, provided the amperage is within the rating of the torch and consumable setup.