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BWS1167GZ - 1/16" Zirconiated Tungsten Electrodes (Brown) - 10 Pack

Packaging: 10 per pak
$51.44/pak $36.74/10 per pak only $36.74/pakSave 29%

In stock

OVERVIEW

High-Performance Zirconiated Tungsten for AC Applications

The Best Welds Zirconiated Tungsten Electrodes (EWZr-1) are engineered specifically for the demands of Alternating Current (AC) TIG welding. This 10-pack of 1/16-inch diameter electrodes, identified by their industry-standard brown color code, represents a superior choice for fabricators working primarily with aluminum and magnesium alloys. Unlike pure tungsten, which can struggle with contamination and arc wandering under high thermal stress, zirconiated tungsten contains a small dispersion of zirconium oxide (0.15% to 0.40%). This addition significantly enhances the electrode's performance characteristics without introducing the radioactivity associated with thoriated options.

One of the primary technical advantages of this electrode is its exceptional resistance to contamination. In high-quality radiographic welding, tungsten inclusions can be a major defect; the zirconiated composition minimizes spitting and erosion, ensuring the weld pool remains clean. Furthermore, these electrodes are designed to form and retain a perfect balled end when used with AC current. This balled geometry is critical for maintaining a stable, focused arc that provides good cleaning action on the base material while penetrating effectively. The ground finish of these rods ensures a precise diameter tolerance, allowing for consistent electrical conductivity and fitment within standard collets and collet bodies.

While not recommended for DC welding applications, the Zirconiated tungsten excels in its niche. It handles higher amperage loads than pure tungsten of the same diameter, allowing for greater versatility in heat input. For industrial MRO operations requiring reliable, repeatable results on non-ferrous materials, these electrodes provide the consistency needed to meet strict welding procedure specifications (WPS). Each pack contains 10 seven-inch rods, ensuring a ready supply for production runs or repair jobs.

Additional Information
Tungsten Type:Zirconiated
Diameter:1.6mm (1/16")
Packaging Description:10 pc per pack (10-pc-per-pack)
Used To Weld:Aluminum
Color Code:Brown
Length:7 in
Finish:Ground
AWS Classification:EWZr-1
Welding Current:AC
Material Composition:99% Tungsten, 0.15-0.40% Zirconium Oxide
Used To Weld?:Steel and Stainless

INCLUDED

  • 10 x Zirconiated Tungsten Electrodes (1/16" Diameter x 7" Length)
  • 1 x Protective Storage Case

APPLICATIONS

  • AC TIG welding of Aluminum alloys
  • AC TIG welding of Magnesium alloys
  • Aerospace component fabrication
  • Automotive aluminum repair
  • General non-ferrous fabrication
  • Radiographic quality welding applications

FAQ

Zirconiated tungsten handles higher amperages and resists contamination better than Pure tungsten. It also retains a balled tip more effectively, leading to a more stable arc during AC welding.

No, Zirconiated tungsten is not recommended for DC welding. It is specifically designed for AC welding. For DC welding on steel, use Thoriated (Red), Lanthanated (Blue/Gold), or Ceriated (Grey) tungsten.

Yes, when using Zirconiated tungsten for AC welding, a balled tip is desired. This shape provides a stable arc and improves the cleaning action on aluminum surfaces.

No, Zirconiated tungsten is generally considered a non-radioactive alternative to Thoriated tungsten, making it safer to grind and handle.

The AWS classification for Zirconiated tungsten is EWZr-1.

This package contains 10 individual tungsten electrodes.

You will need a 1/16" (1.6mm) collet and collet body (or gas lens) to fit this 1/16" diameter electrode.

A ground finish means the electrode has been machined to a precise diameter and smooth surface, ensuring better electrical conductivity and fitment compared to a 'cleaned' or unground finish.