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94378344 - Arcair Tri-Arc Heavy Duty Upper & Lower Insulator Set (1 Inch)

Packaging: pack of 1
$401.57/EA $256.67/pack of 1 only $256.67/EASave 36%

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OVERVIEW

Genuine Arcair Replacement Insulators for Tri-Arc Torches

The Arcair 94-378-344 HD Up&Lwr 1" Tri-Arc is a critical replacement component kit designed specifically for the Arcair Tri-Arc foundry gouging torch. This set includes both the upper and lower insulators, engineered to accommodate the heavy-duty demands of carbon arc gouging with electrodes up to 1 inch in diameter. In the high-amperage environment of a foundry, maintaining the electrical integrity of your torch is paramount. These insulators serve as the primary barrier between the electrically live components of the torch and the operator interface or grounded surfaces, preventing dangerous stray arcs and equipment damage.

Manufactured from high-performance, heat-resistant composite materials, these "HD" (Heavy Duty) insulators are built to withstand the intense thermal cycling and physical abuse typical of metal removal operations. Over time, the extreme heat and spatter generated during gouging can degrade standard insulators, leading to carbon tracking or cracking. Replacing them with genuine Arcair parts ensures that the torch maintains its original factory specifications for safety and performance. The kit is designed for a precise fit, eliminating the need for modifications during maintenance intervals.

This product is identified by the internal SKU AA94-378-344 and is essential for maintenance teams managing foundry equipment. Regular inspection and replacement of the upper and lower insulators can significantly extend the service life of the Tri-Arc torch body. Failure to replace compromised insulators can lead to catastrophic failure of the torch head or potential safety hazards for the welder. Trust in OEM Arcair parts to deliver the reliability required for continuous industrial operations.

Additional Information
Brand:Arcair
Packaging Description:1 Per Ea
Compatible Torch:Arcair Tri-Arc Foundry Torch
Part Type:Insulator Set
Configuration:Upper & Lower
Capacity:1 Inch
Grade:Heavy Duty

INCLUDED

  • 1 x Heavy Duty Upper Insulator
  • 1 x Heavy Duty Lower Insulator
  • Installation Hardware (if applicable)

APPLICATIONS

  • Heavy-duty foundry gouging operations
  • Maintenance and repair of Arcair Tri-Arc torches
  • Pad washing and defect removal in castings
  • High-amperage metal removal applications
  • Torch rebuilding and refurbishment

FAQ

The package typically includes one heavy-duty upper insulator and one heavy-duty lower insulator designed for the Tri-Arc torch.

No, this insulator set is specifically designed for the Arcair Tri-Arc foundry torch, particularly the model configured for 1-inch electrodes.

'HD' stands for Heavy Duty, indicating the material is formulated to withstand higher heat and physical stress than standard components.

Insulators should be replaced if they show signs of cracking, deep pitting, carbon tracking, or if the torch begins to arc internally or to the handle.

These are specified for the 1" Tri-Arc. While some body parts are shared, always verify the specific part number against your torch's breakdown diagram to ensure fitment.

Installation requires partial disassembly of the torch head. Remove the screws holding the body halves or jaw assembly together, replace the old insulators, and reassemble ensuring all fasteners are tight.

Genuine parts ensure correct dimensional tolerances for electrical safety and are made from materials tested to withstand the specific thermal loads of Arcair gouging processes.

Indirectly, yes. Damaged insulators can cause overheating or stray current, effectively reducing the safe operating limits of the torch. Fresh insulators help maintain optimal performance.