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94378366 - Arcair K3000/K5000 Extreme Replacement Head Assembly

Packaging: pack of 1
$149.09/EA $108.92/pack of 1 only $108.92/EASave 27%

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OVERVIEW

Technical Overview of the Arcair 94-378-366 Head Assembly

The Arcair 94-378-366 is the definitive replacement head assembly designed specifically for the K3000 and K5000 Extreme series manual gouging torches. In the demanding field of air carbon arc gouging, the torch head serves as the critical junction for both electrical current and compressed air. This component is engineered to withstand the intense thermal cycling and mechanical stress associated with heavy-duty metal removal applications found in shipyards, steel fabrication plants, and foundries.

Manufactured from high-grade copper alloy, this head assembly ensures optimal electrical conductivity, minimizing resistance and heat buildup at the connection point. This is vital for maintaining the high amperage throughput required by the K3000 (rated up to 600 Amps) and K5000 (rated up to 1000 Amps) torches. The design features precision-machined air passages that align perfectly with the torch's air valve system, delivering a concentrated, high-velocity air stream parallel to the electrode. This efficient airflow is essential for blowing away molten metal cleanly and reducing secondary cleanup.

As a genuine OEM part, the 94-378-366 guarantees dimensional accuracy, ensuring a secure fit with the torch handle and proper clamping force on the carbon electrode. Using non-OEM replacements can lead to air leaks, poor arc starting, and premature failure of the torch body due to arcing between components. This assembly is designed to facilitate easy maintenance, allowing technicians to quickly swap out worn heads and return the equipment to service with minimal downtime. It represents the core reliability that professionals expect from the Arcair brand.

Regular inspection of the torch head is recommended as part of a preventative maintenance schedule. Signs of wear such as pitted contact surfaces, stripped threads, or eroded air orifices indicate the need for immediate replacement to prevent damage to the torch cable or handle. Installing the 94-378-366 restores the torch to factory specifications, ensuring operator safety and process efficiency.

Additional Information
Brand:Arcair
Item:Accessory
Process:Carbon Arc Gouging (CAC)
Packaging Description:pack-of-1
Compatible Models:K3000 Extreme, K5000 Extreme
Part Type:Head Assembly
Application:Heavy Duty Gouging

INCLUDED

  • 1 x Arcair 94-378-366 Extreme Head Assembly
  • Installation Hardware (if applicable to assembly)

APPLICATIONS

  • Heavy equipment repair and maintenance
  • Shipbuilding and marine fabrication
  • Steel structure dismantling
  • Foundry casting finishing
  • Weld removal and joint preparation
  • Pressure vessel fabrication

FAQ

This head assembly is designed specifically for the Arcair K3000 Extreme and K5000 Extreme manual gouging torches.

Typically, this part number refers to the head assembly itself. Insulators and other specific hardware may need to be purchased separately or reused if they are in good condition, though checking the specific package contents is recommended.

Genuine Arcair parts ensure proper electrical conductivity, correct airflow alignment, and heat resistance, which are critical for safety and performance in high-amperage gouging.

Replace the head if you notice severe pitting on the contact surfaces, air leaks that cannot be fixed by tightening, stripped threads, or if the head becomes excessively hot during operation due to internal resistance.

It is manufactured from a high-grade copper alloy designed for excellent electrical conductivity and resistance to high thermal stress.

Yes, this head assembly is rated to handle the amperage requirements of both the K3000 (600A) and the K5000 (1000A) torches.

No, the head assembly is designed for straightforward replacement. Always ensure the power is disconnected and the torch is cool before attempting repairs.