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71022704 - Arcair N7500 Automated Gouging System with Titan Machine Mount

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Precision Automated Gouging for Heavy Industry

The Arcair-Matic N7500 Gouging System represents the pinnacle of air carbon-arc gouging technology, designed specifically for the rigorous demands of heavy fabrication, shipbuilding, bridge construction, and pressure vessel manufacturing. This system takes the proven efficiency of the air carbon-arc process and elevates it through advanced automation, delivering metal removal rates that far exceed manual methods while maintaining superior groove consistency.

At the heart of the N7500 is its sophisticated digital control architecture. Unlike older analog systems, the N7500 utilizes digital voltage sensing to maintain a precise arc length and groove depth, regardless of minor variations in the work surface. This ensures that every run produces a uniform U-groove, essential for high-quality subsequent welding passes. The system is capable of handling jointed electrodes ranging from 5/16-inch to 3/4-inch in diameter, allowing it to tackle everything from minor defect removal to massive joint preparations.

Advanced Control and Usability

The included remote pendant puts total control in the operator's hands, allowing for adjustments to voltage, travel speed (when integrated with a carriage), and feed rate from a safe distance. The "Synergic" mode is a standout feature, simplifying setup by automatically adjusting parameters based on the electrode size selected. This reduces the learning curve and minimizes setup time between different jobs. The unit is designed to integrate seamlessly with travel carriages, such as the Titan machine carriage, transforming gouging into a fully mechanized track-mounted operation.

Reliability and Performance

Built to withstand the harsh environments of steel mills and shipyards, the N7500 features a ruggedized torch head and heavy-duty cable assemblies. With a rating of up to 1600 amps at 100% duty cycle, this system is a workhorse that does not quit. By automating the gouging process, facilities can significantly reduce the physical strain on operators, lower the risk of repetitive strain injuries, and keep personnel further away from the heat and fumes generated during heavy metal removal.

  • High Efficiency: Removes metal 3 to 5 times faster than manual gouging.
  • Consistency: Digital control ensures uniform groove depth and width.
  • Versatility: Compatible with a wide range of DC power sources and travel carriages.
  • Safety: Reduces operator fatigue and exposure to hazardous zones.
Additional Information
Packaging Description:pack of 1
Product Type:Automatic Gouging System
Process:Air Carbon Arc Gouging
Amperage Capacity:Up to 1600 Amps
Control Type:Digital / Synergic
----- new values below ----
Amperage Capacity:Up to 1600 Amps
Electrode Diameter Range:5/16" (7.9 mm) - 3/4" (19.1 mm)
Input Voltage (Control):115/230 VAC
Air Requirement:80-100 PSI
Electrode Type:Jointed Copperclad Carbon
Control Type:Digital / Synergic
Brand:Arcair
Product Type:Automatic Gouging System
Process:Air Carbon Arc Gouging

INCLUDED

  • N7500 Torch Head Assembly
  • Digital Remote Pendant
  • Control Box (115/230 VAC)
  • Power & Control Cables
  • Titan Machine Carriage Mounting Hardware (configuration specific)
  • Operation Manual

APPLICATIONS

  • Pressure Vessel Manufacturing
  • Shipbuilding and Marine Construction
  • Bridge and Structural Steel Fabrication
  • Heavy Equipment Repair and Maintenance
  • Pipe Mill Manufacturing
  • Casting Finishing
  • Railroad Car Manufacturing

FAQ

The N7500 requires a DC welding power source with a minimum capacity of 600-1000 amps depending on electrode size. It works best with Constant Voltage (CV) power sources for automation but can function with Constant Current (CC) sources with a voltage sensing lead.

It uses jointed copperclad carbon electrodes. The system accommodates diameters from 5/16 inch (7.9 mm) up to 3/4 inch (19.1 mm).

The SKU description 'W/TITAN MACHI' suggests it is configured for or may include components for the Titan machine carriage, but typically the travel carriage (track system) is sold as a separate modular component unless specified as a full turnkey bundle. Please verify specific package contents.

Automated gouging offers significantly higher metal removal rates, consistent groove geometry (depth and width), reduced operator fatigue, and improved safety by keeping the operator at a distance from the arc and fumes.

Yes, the N7500 can be used in all positions (flat, horizontal, vertical, overhead) provided it is mounted on a suitable all-position travel carriage and track system.

The system typically requires a compressed air supply of 80 to 100 PSI (5.5 - 7 kg/cm2) and sufficient volume (CFM) to effectively blow away the molten metal.

The N7500 comes with a wired digital remote pendant that allows the operator to control parameters from a distance.

Synergic mode is a feature on the N7500 controller that automatically sets the optimal voltage and feed parameters based on the selected electrode diameter, simplifying setup.