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KP3803-3/4 - Lincoln CarbonElite 3/4" Jointed Gouging Carbons - 100 Pack

Packaging: 100 Per Ea
$9.30/EA $650.00/100 Per Ea only $6.50/EASave 30%

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OVERVIEW

Technical Overview of Lincoln Electric KP3803-3/4

The Lincoln Electric KP3803-3/4 CarbonElite Jointed Gouging Electrodes are high-performance consumables designed for the Air Carbon Arc Gouging (CAC-A) process. These electrodes feature a substantial 3/4-inch (19.05 mm) diameter and a 17-inch length, specifically engineered for heavy-duty metal removal applications. The "Jointed" classification indicates that each rod is machined with a male and female end, allowing operators to connect a new electrode to the rear of the consumed one during operation. This mechanical feature is essential for continuous, automated gouging processes where downtime for electrode changes must be minimized and material waste (stub loss) eliminated.

Technically, the CarbonElite series utilizes a proprietary high-density carbon-graphite formulation. This dense composition provides superior mechanical strength, significantly reducing the risk of fracture under the high-amperage loads and physical stress typical of heavy fabrication environments. The electrodes are encased in a controlled-thickness copper coating. This coating serves two primary technical functions: it enhances electrical conductivity to maintain a stable arc at the point of contact, and it aids in maintaining the structural integrity of the rod as it is consumed. The result is a consistent melt-off rate that optimizes the ratio of carbon consumed to metal removed.

These electrodes are compatible with standard gouging torches capable of accepting 3/4" diameter carbons. They are particularly effective in scenarios requiring deep groove creation, weld removal, or casting defect repair. The thermal properties of the CarbonElite formulation are tuned to generate lower excess heat, thereby focusing energy into the arc for metal severance rather than heating the base material or the electrode body unnecessarily. This efficiency translates to cleaner U-grooves and reduced post-gouge grinding requirements.

Additional Information
Packaging Description:100 Per Ea
Diameter:3/4"
Length :17"
Material:Copper-Coated Carbon
Process:Air Carbon Arc Gouging
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Diameter:3/4"
Length:17"
Electrode Type:Jointed
Material:Copper-Coated Carbon
Process:Air Carbon Arc Gouging
Brand:Lincoln
Packaging Description:100 Per Ea

INCLUDED

  • 100x CarbonElite Jointed Gouging Electrodes (3/4" Diameter x 17" Length)

APPLICATIONS

  • Shipbuilding: Large-scale weld removal and plate preparation.
  • Foundries: Removal of risers, fins, and casting defects.
  • Pressure Vessel Fabrication: Back-gouging of welds for full penetration.
  • Heavy Equipment Repair: Removing cracks and worn hardfacing on mining and earthmoving gear.
  • Structural Steel: Joint preparation and correction of weld defects.
  • Pipeline: Maintenance and repair of large diameter pipes.

FAQ

Jointed electrodes feature male and female ends that allow them to be connected end-to-end. This eliminates stub loss (waste) and allows for continuous operation, which is particularly beneficial in automatic gouging applications.

These electrodes have a diameter of 3/4 inch (approximately 19 mm).

The KP3803-3/4 comes in a package of 100 electrodes.

The copper coating improves electrical conductivity for a more stable arc, helps keep the electrode cool, and maintains the rod's uniform diameter during consumption.

Yes, while the jointed feature is ideal for automatic systems to allow continuous feed, they can also be used in manual heavy-duty gouging torches that accommodate 3/4" carbons.

These large diameter carbons are typically used in heavy industries such as shipbuilding, foundries, mining, and heavy fabrication where rapid, large-volume metal removal is required.

Carbon electrodes should be stored in a dry place to prevent moisture absorption, which can affect arc stability and performance.