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KP3803-5/8 - Lincoln CarbonElite 5/8-Inch Jointed Gouging Carbons (100 Pack)

Packaging: 100 Per Ea
$7.32/EA $511.00/100 Per Ea only $5.11/EASave 30%

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OVERVIEW

High-Efficiency Metal Removal with CarbonElite Technology

The Lincoln Electric KP3803-5/8 CarbonElite Jointed Gouging Electrodes represent the pinnacle of air carbon arc gouging technology, designed specifically for industrial environments where efficiency and precision are paramount. These 5/8-inch diameter electrodes are engineered with a proprietary high-density carbon formulation that optimizes the melt-off rate. By balancing the rate of carbon consumption with metal removal, these electrodes ensure that operators can remove more material in less time, directly contributing to increased throughput in heavy fabrication, shipbuilding, and foundry applications. The 17-inch length combined with the jointed design allows for extended operational periods without the frequent interruptions typically associated with standard pointed carbons.

Operational Cost Savings through Design

One of the critical advantages of the KP3803-5/8 is its jointed configuration. Traditional gouging rods often result in significant material waste in the form of stubs that must be discarded. The CarbonElite jointed electrodes feature precision-machined male and female ends, allowing a new electrode to be seamlessly attached to the consuming rod. This design virtually eliminates stub loss, maximizing the utilization of every inch of carbon purchased. Furthermore, the continuous feed capability makes these electrodes ideal for automatic and semi-automatic gouging systems where downtime for electrode changes can disrupt production cycles and reduce overall equipment effectiveness (OEE).

Thermal Management and Durability

Heat management is a critical factor in the performance of gouging consumables. Excessive heat can lead to inefficient melt-off rates and damage to the gouging torch itself. Lincoln Electric has addressed this with a dense copper coating that improves electrical conductivity and arc stability. This coating helps maintain a focused arc while generating less resistance heat within the electrode itself. The result is a cooler running process that produces uniform groove profiles with minimal secondary work required. Additionally, the high mechanical strength of the CarbonElite formula makes these rods highly resistant to breakage and cracking during handling and operation, ensuring reliable performance in rugged industrial environments.

Industrial Versatility

These electrodes are versatile enough to handle a wide array of tasks, from creating U-grooves for weld joint preparation to removing defective welds and cracks. They are particularly effective for large, long-duration gouges required in the construction of pressure vessels, piping systems, and heavy machinery. Whether used for back-gouging welds on thick plates or washing pads in a foundry, the Lincoln Electric KP3803-5/8 delivers consistent, high-quality results that professional fabricators demand.

Additional Information
Packaging Description:100 Per Ea
Product Type:Gouging Electrodes
Diameter:5/8"
Length :17"
Material:Copper-Coated Carbon
Applications:Foundries, Heavy Fabrication, Pipe & Tank, Shipbuilding
----- new values below ----
Product Type:Gouging Electrodes
Electrode Type:Jointed
Diameter:5/8"
Length:17"
Material:Copper-Coated Carbon
Package Quantity:100
Applications:Shipbuilding, Foundries, Heavy Fabrication, Pipe & Tank
Brand:Lincoln Electric
Packaging Description:100 Per Ea

INCLUDED

  • 100 x Lincoln Electric CarbonElite Jointed Gouging Electrodes (5/8" Diameter x 17" Length)

APPLICATIONS

  • Shipbuilding: Long-duration gouging for hull fabrication and repair.
  • Foundries: Washing pads, removing risers, and cleaning castings.
  • Pressure Vessels: Back-gouging welds for full penetration joints.
  • Heavy Equipment Repair: Removing cracks and worn hardfacing.
  • Structural Steel: Joint preparation and defect removal.
  • Pipeline: Creating circular gouges and beveling pipe ends.
  • General Fabrication: Efficient removal of temporary attachments and lifting lugs.

FAQ

Jointed electrodes feature male and female ends that allow them to be connected end-to-end. This design eliminates stub loss, as the entire rod can be consumed, and enables continuous operation without stopping to change rods, which is especially beneficial for automatic gouging systems.

These electrodes have a diameter of 5/8 inch and a length of 17 inches.

The dense copper coating improves electrical conductivity, which enhances arc stability and helps the electrode run cooler. This results in more uniform groove profiles and reduces heat buildup in the torch.

Yes, while the jointed design is ideal for automatic applications to allow continuous feeding, they are also excellent for manual gouging, providing the same benefits of reduced waste and high-efficiency metal removal.

They are typicaly used in heavy industries such as shipbuilding, foundries, pressure vessel manufacturing, structural fabrication, and heavy equipment repair.

The Lincoln Electric KP3803-5/8 comes in a carton containing 100 electrodes.

CarbonElite electrodes use a proprietary high-density formula that offers higher mechanical strength to resist breakage and an optimized composition for a consistent melt-off rate and improved durability.

You generally need a gouging torch capable of accepting 5/8-inch diameter carbons. While automatic torches benefit most from the continuous feed aspect, standard manual heavy-duty gouging torches can also use them.