Skip to Main Content

210 - Aluminum Macro-Etch Solution 250ml

Packaging: 1 of each
$129.63/ea $89.40/1 of each only $89.40/eaSave 31%

Usually ships within 3-5 business days

OVERVIEW

Precision Metallographic Etchant for Aluminum Alloys

The 210 Caustic Etchant Solution is a specialized chemical formulation designed for the metallographic examination of aluminum and its alloys. In the field of industrial quality control and materials science, revealing the true microstructure of a metal sample is critical for assessing material integrity and weld quality. Standard polishing methods often leave a mirror-finish that obscures the internal grain structure; this etchant chemically attacks the surface at varying rates depending on crystal orientation and composition, effectively "developing" the image of the metal's internal structure.

This 250ml solution is particularly effective for macro-etching aluminum weld cross-sections. By applying this solution to a polished weld sample, inspectors can clearly visualize the depth of penetration, the heat-affected zone (HAZ), and the fusion lines between the weld metal and the base material. It is an essential tool for welding procedure qualification (WPS) development and routine quality assurance checks in aerospace, automotive, and marine fabrication environments.

Application and Safety: As a caustic chemical agent, this product is corrosive and must be handled with appropriate Personal Protective Equipment (PPE), including chemical-resistant gloves and eye protection. The solution is designed to be fast-acting, typically revealing the macrostructure within minutes of application. It is supplied in a robust, chemical-resistant 250ml bottle, ensuring safe storage and easy dispensing for laboratory or shop-floor use. Whether you are analyzing grain size, checking for porosity, or verifying lack of fusion, this etchant provides the contrast needed for accurate visual inspection.

Key Applications

  • Weld Procedure Qualification: Verify penetration and fusion in test coupons.
  • Failure Analysis: Investigate grain flow and structural anomalies in fractured parts.
  • Education & Training: Demonstrate heat effects and solidification structures to welding students.
  • Quality Control: Routine batch testing of aluminum extrusions and fabrications.
Additional Information
Format:Liquid
Application:Aluminum, Metallography, Weld Inspection
Volume:250 ml
Packaging Description:1 per each
Chemical Type:Etchant
Container Type:Bottle
Hazard Class:Corrosive
Item:Cleaner

INCLUDED

  • 1x 250ml Bottle of Caustic Etchant Solution for Aluminum
  • Safety Labeling

APPLICATIONS

  • Macro-etching aluminum weld coupons
  • Metallographic grain structure analysis
  • Weld procedure specification (WPS) development
  • Educational demonstrations of weld geometry
  • Failure analysis of aluminum components

FAQ

It is used to etch polished aluminum samples to reveal the grain structure, weld penetration, and heat-affected zones for inspection.

No, this specific formulation is chemically targeted for aluminum alloys. Steel requires different acid-based etchants (like Nital).

This is a corrosive chemical. Always wear chemical-resistant gloves, safety goggles, and a face shield. Use in a well-ventilated area.

Reaction times vary by alloy and surface finish, but typically a macro-etch is visible within a few minutes of application.

Yes, the etching action must be stopped by rinsing thoroughly with water, and often a neutralizing rinse is recommended to prevent staining.

When stored properly in a cool, dry place with the cap tightly sealed, the solution is stable for extended periods, though effectiveness may diminish slightly over years.

It is generally recommended to use fresh solution for each test to ensure consistent reaction rates and avoid contamination.

Yes, it reveals microstructural details suitable for microscopic examination, as well as macro-structural features visible to the eye.