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54C041 - Walter E-WELD Ceramic Coated Nozzle for Lincoln 250/350A - 5/8 Bore

Packaging: 2 per each
$20.40/ea $29.14/2 per each only $14.57/eaSave 29%

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SKU: 54C041 Categories: ,

OVERVIEW

Advanced Spatter Protection for Industrial Welding

The Walter 54C041 E-WELD Nozzle represents a significant leap forward in welding consumable technology, specifically engineered to address the perennial challenge of spatter buildup in MIG welding operations. Designed to be fully compatible with Lincoln Electric style 250A and 350A MIG guns, this nozzle integrates a high-performance copper/brass core with a proprietary, water-based ceramic coating. This innovative coating creates a robust barrier that prevents molten spatter from fusing to the nozzle surface, a common issue that plagues standard OEM nozzles and leads to frequent interruptions.

In high-volume industrial environments, downtime associated with nozzle cleaning and replacement can accumulate into substantial lost productivity. The E-WELD nozzle mitigates this by offering a service life that is up to five times longer than conventional uncoated nozzles. By maintaining a clean bore free of obstruction, the nozzle ensures consistent shielding gas flow, which is critical for maintaining weld quality and preventing porosity. The 5/8-inch orifice provides ample gas coverage for a wide range of welding applications, while the 1/4-inch tip recess helps protect the contact tip from excessive heat and spatter accumulation.

Procurement managers and facility supervisors will appreciate the cost-efficiency driven by the 54C041. By reducing the consumption rate of nozzles and eliminating the need for auxiliary anti-spatter chemicals like gels, pastes, or aerosol sprays, this product streamlines inventory and reduces overall operational costs. Furthermore, the coating is non-flammable and safe for use in various industrial settings, aligning with safety protocols. Whether used in automated robotic cells or manual welding stations, the Walter E-WELD nozzle delivers reliability and performance that standard consumables cannot match.

This product is an ideal solution for fabrication shops looking to optimize their welding processes. The elimination of the "dip and weld" cycle allows operators to maintain focus and arc-on time. With its precise engineering and durable coating, the Walter 54C041 stands out as a premium choice for professionals demanding longevity and consistency in their welding equipment.

Additional Information
Packaging Description:2 per each
Product Type:MIG Nozzle
Compatible Brand:Lincoln Electric
Amperage Rating:250A, 350A
Bore Size:5/8 inch
Material:Brass, Ceramic Coating, Copper
Tip Relationship:1/4 inch Recessed
----- new values below ----
Compatible Brand:Lincoln Electric
Amperage Rating:250A, 350A
Bore Size:5/8 inch
Material:Copper, Brass, Ceramic Coating
Tip Relationship:1/4 inch Recessed
Brand:Walter
Product Type:MIG Nozzle
Coating:Ceramic

INCLUDED

  • 1x Walter E-WELD Pre-Coated MIG Nozzle (Lincoln Style 250/350A)

APPLICATIONS

  • MIG/MAG welding operations using Lincoln style equipment
  • High-spatter applications such as flux-cored arc welding
  • Automated and robotic welding cells where maintenance access is limited
  • General steel fabrication and structural welding
  • Automotive and transportation equipment manufacturing
  • Shipbuilding and heavy machinery repair

FAQ

The Walter E-WELD nozzle features a proprietary ceramic coating that prevents spatter from adhering to the surface, allowing it to last up to 5 times longer than standard uncoated nozzles.

No, the pre-applied ceramic coating eliminates the need for additional anti-spatter gels, dips, or sprays.

This specific nozzle (54C041) is designed to fit Lincoln Electric style MIG guns rated for 250A and 350A.

The nozzle has a 5/8-inch orifice (bore) size.

The core of the nozzle is made of conductive copper/brass for proper seating and thermal management, while the exterior and interior surfaces are coated to resist spatter without interfering with the welding process.

Yes, but spatter should not stick firmly. Usually, a gentle tap or a wipe with a glove is enough to remove any loose debris. You should not need to scrape it aggressively.

No, the E-WELD coating is a water-based, non-flammable formulation that is safe for industrial welding environments.

This typically indicates a 1/4-inch tip recess (stick-out relationship), meaning the contact tip sits 1/4 inch inside the nozzle opening.