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54B205 - Walter SURFOX Turbo Sleeved Carbon Fiber Brushes (Pack of 5)

Packaging: 1 per each
$269.28/ea $192.34/1 per each only $192.34/eaSave 29%

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SKU: 54B205 Categories: ,

OVERVIEW

High-Efficiency Electrochemical Cleaning Consumables

The Walter SURFOX™ Turbo Sleeved Brushes (SKU: 54B205) are engineered to meet the rigorous demands of industrial stainless steel finishing. Designed as a core component of the SURFOX™ electrochemical weld cleaning system, these brushes utilize advanced carbon fiber technology to deliver electrical current with precision and consistency. Unlike mechanical abrasion methods that can alter the surface finish or introduce contaminants, the SURFOX system uses these conductive brushes in conjunction with electrolyte solutions to remove heat tint, oxidation, and burn marks while simultaneously passivating the metal surface. This process restores the chromium oxide layer essential for corrosion resistance, making these brushes a vital tool for industries requiring ASTM A967 or ASTM B912 compliance.

The defining feature of the 54B205 model is its rigid, adjustable sleeve. In standard electrochemical cleaning applications, carbon fiber bristles can splay under pressure, leading to a diffuse current density and less effective cleaning. The Turbo sleeve mitigates this by tightly bundling the fibers, ensuring that the electrical energy is focused directly at the contact point. This concentration of energy allows for faster cleaning speeds, particularly on stubborn heat tint found on TIG welds and spot welds. Furthermore, the sleeve serves a dual purpose as a wear indicator and life-extender. As the carbon fiber tips naturally wear down during the electrolytic process, the operator can simply trim the plastic sleeve or adjust the brush position to expose fresh fibers. This design innovation ensures that 100% of the conductive material is utilized, reducing waste and lowering the total cost of ownership for the cleaning system.

Manufactured in Italy to Walter Surface Technologies' exacting standards, these brushes are chemically resistant and built to withstand the thermal and chemical stresses of the electrochemical environment. This pack contains five (5) brushes, providing a substantial supply for high-volume production environments. Whether utilized in pharmaceutical tank fabrication, food and beverage equipment manufacturing, or architectural stainless steel work, the Walter SURFOX Turbo Sleeved Brushes deliver the reliability and finish quality that professional fabricators demand.

Additional Information
Packaging Description:1 per each, 5 per pack
Product:cleaning-brush
Material:Carbon Fiber
Compatible System:SURFOX
Country Of Manufacture:Italy
Type:Sleeved Conductive Brush
----- new values below ----
Material:Carbon Fiber
Compatible System:SURFOX
Country of Manufacture:Italy
Type:Sleeved Conductive Brush
brand:walter
packaging-description:5-per-pack
product:cleaning-brush

INCLUDED

  • 5 x SURFOX Turbo Sleeved Carbon Fiber Brushes

APPLICATIONS

  • Electrochemical weld cleaning of TIG, MIG, and spot welds.
  • Passivation of stainless steel surfaces to prevent corrosion.
  • Removal of heat tint and oxidation from intricate corners and geometries.
  • Restoring surface finish on food-grade and pharmaceutical equipment.
  • Maintenance and repair of stainless steel structures.

FAQ

The sleeve keeps the carbon fiber bristles bundled together to concentrate the electrical current for more efficient cleaning. It also prevents the bristles from splaying and allows the user to trim the sleeve as the brush wears down, extending its life.

This product (SKU 54B205) contains a package of 5 individual SURFOX Turbo Sleeved Brushes.

These brushes are specifically designed for Walter SURFOX systems. While they may physically fit some other wands with similar threading, they are optimized for the voltage and electrolyte flow of SURFOX machines.

As the carbon fiber tip wears down, you can use a pair of side cutters or scissors to trim back the plastic sleeve, exposing fresh carbon fiber bristles for continued use.

The SURFOX system and these brushes are primarily designed for stainless steel passivation and cleaning. Consult your machine's manual and electrolyte specifications before using on aluminum.

This is a conductive carbon fiber brush used for electrochemical cleaning (using electricity and fluid), whereas a wire brush is a mechanical tool that uses friction to remove material. This brush does not scratch the surface.

Yes, when used with the correct SURFOX electrolyte solution, these brushes facilitate the electrochemical process that removes free iron and restores the passive chromium oxide layer on stainless steel.