53M057 - Walter Surfox Replacement Marking Tips - Pack of 10

Technical Overview of Walter 53M057 Marking Tips

The Walter 53M057 Replacement Tips are specialized consumable components designed for use with the Walter Surfox electrochemical weld cleaning and marking systems. Specifically engineered for the marking application, these tips serve as the conductive medium interface between the marking electrode and the stainless steel substrate. When used in conjunction with a stencil and the appropriate electrolyte solution (such as Surfox M), these tips facilitate the controlled oxidation process required to create permanent, high-contrast black markings on stainless steel surfaces.

Manufactured from high-density, absorbent felt material, the 53M057 tips are optimized to retain the necessary amount of electrolyte fluid without dripping, ensuring a crisp and defined transfer of the image or text from the stencil. The porosity of the material allows for consistent electrical conductivity, which is critical for the AC (Alternating Current) marking process employed by Surfox units. Unlike cleaning pads which are designed to withstand the heat and abrasion of weld cleaning, these marking tips are designed for precision and stability during the static or slow-moving marking operation.

These replacement tips are supplied in a package of 10, providing operators with a sufficient supply for production runs. Regular replacement of the marking tip is recommended to prevent cross-contamination and to ensure that the stencil does not become clogged or damaged by a deformed tip. Over time, the heat generated during the electrochemical process can degrade the felt structure; fresh tips ensure optimal contact and current density. They are compatible with standard Walter marking wands and are an essential accessory for fabricators requiring traceability, branding, or serialization on their stainless steel products.

Integration with the Surfox system allows for a chemical-free (in terms of hazardous pickling pastes) and safe method of marking. The tips are easily installed onto the marking electrode head, usually secured by an O-ring or a press-fit mechanism depending on the specific wand generation. Proper maintenance of these tips involves rinsing them if the electrolyte dries out, though replacement is the standard procedure for maintaining mark quality.