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FCXHS-120 - FCXHS-120 120ksi High-Strength Flux-Cored Welding Wire

Packaging: 1 of each
$218.95/ea $176.17/1 of each only $176.17/eaSave 20%

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OVERVIEW

High-Performance Joining for Critical Structures

The FCXHS-120 High-Strength Flux-Cored Wire is an advanced consumable engineered for the welding of high-strength low-alloy (HSLA) steels requiring tensile strengths up to 120,000 psi (830 MPa). Designed to meet the rigorous demands of heavy industrial fabrication, this wire provides a weld deposit that combines exceptional strength with superior impact toughness, ensuring structural integrity in critical applications such as crane manufacturing, earthmoving equipment repair, and offshore structural fabrication.

Metallurgically, the FCXHS-120 utilizes a sophisticated flux formulation that promotes a stable, spray-like transfer when used with Argon/CO2 shielding gas mixtures. This results in low spatter generation and a flat bead profile, reducing post-weld cleanup time. The wire is formulated to maintain low diffusible hydrogen levels (typically under 4ml/100g), which is crucial for preventing hydrogen-induced cracking (cold cracking) in high-strength steels, particularly in restrained joints or thicker sections.

This all-position wire excels in vertical-up and overhead welding scenarios due to its fast-freezing slag system. It supports high deposition rates while maintaining excellent puddle control, allowing operators to achieve high productivity without compromising weld quality. The FCXHS-120 is suitable for single and multi-pass welding and is compatible with standard constant voltage (CV) power sources equipped with knurled drive rolls for flux-cored wires.

Technical Specifications

  • Tensile Strength: ~120,000 psi (depending on heat input and gas)
  • Yield Strength: ~105,000 psi
  • Elongation: >15%
  • Shielding Gas: 75-80% Argon / Balance CO2
  • Current: DCEP (Electrode Positive)
Additional Information
Wire Type:Flux Cored (FCAW), Gas-Shielded
Tensile Strength:120,000 psi (120 ksi)
Welding Position:All-Position
Polarity:DCEP
Shielding Gas Requirement:75% Argon / 25% CO2
AWS Classification:E120T-1 (Equivalent)
Applications:Heavy Equipment, Cranes, Structural Steel, Offshore
Storage Instructions:Store in a dry, controlled environment, Keep moisture-proof packaging intact
Packaging Description:1 of each
Product:Conduit
Brand:Wire Wizard

INCLUDED

  • 1 x Spool of FCXHS-120 High-Strength Flux-Cored Wire
  • 1 x Product Data Sheet / Certificate of Conformance
  • 1 x Moisture-Resistant Packaging

APPLICATIONS

  • Crane boom manufacturing and repair
  • Heavy earthmoving and mining equipment (buckets, frames)
  • Offshore platform structures
  • High-strength pipe welding
  • Structural steel fabrication using HSLA steels (e.g., ASTM A514)
  • Trailer frames and chassis components

FAQ

For optimal mechanical properties and arc stability, a mixture of 75-80% Argon and 20-25% CO2 is recommended. Straight CO2 may be used but can result in slightly lower tensile strength and increased spatter.

Yes, when welding high-strength steels (100ksi+ yield), pre-heating is critical to prevent cracking and control cooling rates. Consult the base material's welding procedure specification (WPS), but typically 200°F-400°F is required depending on thickness.

FCXHS-120 runs on Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

Technically yes, but it is overkill and not cost-effective. It is specifically designed for high-strength low-alloy (HSLA) steels. Using it on mild steel may also lead to over-matching strength issues in some designs.

Since this is a flux-cored wire, you should use knurled drive rolls (the ones with the teeth) to feed the wire without crushing it.

High-strength wires are sensitive to moisture, which can cause hydrogen cracking. Store the spool in a dry rod oven or its original moisture-resistant packaging with silica gel when not in use.

Yes, the FCXHS-120 has a fast-freezing slag system that makes it excellent for vertical-up and overhead welding.

Maintain a contact tip-to-work distance (stick-out) of approximately 1/2" to 3/4" (12-19mm) for best results.