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903878 - Tweco Wire Feeder Tension Gauge

Packaging: pack of 1
$112.14/EA $67.67/pack of 1 only $67.67/EASave 40%

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SKU: TWE903878 Categories: ,

OVERVIEW

Precision Force Measurement for Welding Equipment

The Tweco 903878 Force Indicator Gauge is a specialized diagnostic tool designed to measure mechanical force within welding systems. Primarily utilized for calibrating the pressure of drive rolls in wire feeders, this gauge allows technicians and operators to set tension according to precise manufacturer specifications rather than relying on tactile estimation. Proper drive roll tension is critical for consistent wire delivery; insufficient tension causes slippage and irregular arc characteristics, while excessive tension can deform the wire, leading to liner wear and birdnesting.

In addition to drive roll calibration, the Tweco Force Indicator is effective for measuring the pull force required to activate MIG gun triggers, ensuring they fall within ergonomic standards to reduce operator fatigue. The device features a simple, robust spring-scale mechanism that provides immediate visual feedback. Its compact form factor makes it an essential component of any maintenance kit for industrial welding operations, ensuring equipment operates at peak efficiency and reducing downtime caused by feeding anomalies.

Additional Information
Packaging Description:pack of 1
Brand:Tweco
Product Type:Force Indicator Gauge
Application:Drive Roll Tension Measurement, Trigger Pull Force Measurement
Material:Metal, Plastic

INCLUDED

  • 1 x Tweco Force Indicator Gauge (903878)

APPLICATIONS

  • Calibrating wire feeder drive roll tension
  • Measuring MIG gun trigger pull force
  • General mechanical force testing in welding setups
  • Troubleshooting wire feeding consistency issues

FAQ

It is primarily used to measure and set the tension of drive rolls on wire feeders to ensure smooth wire feeding.

By ensuring correct drive roll pressure, it prevents wire slippage (too loose) and wire deformation or birdnesting (too tight).

Yes, the force indicator can be hooked onto a trigger to measure the force required to pull it, helping assess ergonomics.

No, the Tweco 903878 is a mechanical spring-type gauge and does not require any power source.

Yes, it measures physical force, so it can be used on any wire feeder system regardless of the manufacturer.

The gauge features a graduated scale that indicates the force level as you pull or apply pressure.

Precise tension ensures the wire is fed at a constant speed without being flattened, which is crucial for a stable arc.

Yes, it is designed by Tweco for industrial environments and is robust enough for daily shop use.