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92551120 - Tweco WCRG-2000 Rotary Ground Device 2000A

Packaging: pack of 1
$1,694.23/EA $1,201.58/pack of 1 only $1,201.58/EASave 29%

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OVERVIEW

High-Capacity Rotary Grounding for Automated Fabrication

The Tweco WCRG-2000 Roto-Work Clamp (SKU: 9255-1120) is a premier solution for heavy-industrial welding applications involving rotating workpieces. Designed to handle an impressive 2000 Amperes, this device is engineered for the rigorous demands of pipe fabrication shops, pressure vessel manufacturing, and large-scale tank construction. In automated welding environments where workpieces are mounted on positioners or turning rolls, maintaining a consistent ground connection without twisting cables is a significant challenge. The WCRG-2000 solves this by providing a stationary connection point for the welding cable while the contact head rotates freely with the workpiece.

One of the primary technical advantages of the WCRG-2000 is its ability to protect capital equipment. Without a dedicated rotary ground, welding current often seeks the path of least resistance to the ground, which frequently passes through the bearings of the turning rolls or positioners. This passage of high-amperage current causes arcing within the bearings (a phenomenon known as electrical pitting or fluting), leading to premature equipment failure and costly downtime. By providing a direct, low-resistance path for the current, the Tweco Roto-Work clamp effectively isolates the machinery's sensitive mechanical components from electrical damage.

Constructed from high-grade copper alloy, the WCRG-2000 ensures maximum conductivity and efficient heat dissipation, which is critical when operating at currents up to 2000 amps. This makes it particularly suitable for high-deposition processes such as Submerged Arc Welding (SAW) and heavy-duty Flux-Cored Arc Welding (FCAW). The unit is designed for easy mounting and maintenance, ensuring that it can be integrated seamlessly into existing automation cells. Whether you are welding thick-wall pipe or massive structural components, the reliability of your ground connection dictates the stability of your arc; the Tweco WCRG-2000 delivers that stability consistently.

Key Features:

  • 2000 Amp Rating: Supports high-energy welding processes without overheating.
  • Equipment Protection: Prevents arcing damage to positioner and lathe bearings.
  • Rotary Mechanism: Allows infinite rotation of the workpiece without cable entanglement.
  • Durable Construction: Built to withstand the mechanical and thermal stresses of heavy industry.
Additional Information
Packaging Description:pack of 1
Item:Ground Clamp
Amperage:2000amp
Model:WCRG-2000
Product Type:Rotary Ground Clamp
Material:Copper Alloy
Application:Automated Welding, Pipe Fabrication, Tank Manufacturing
Cooling:Air Cooled
----- new values below ----
Model:WCRG-2000
Product Type:Rotary Ground Clamp
Material:Copper Alloy
Application:Automated Welding, Pipe Fabrication, Tank Manufacturing
Cooling:Air Cooled
brand:tweco
item:ground-clamp
amperage:2000amp
packaging-description:pack-of-1

INCLUDED

  • 1 x Tweco WCRG-2000 Roto-Work Clamp (2000 Amp)
  • Installation Instructions

APPLICATIONS

  • Automated Pipe Welding Shops
  • Pressure Vessel and Tank Manufacturing
  • Structural Steel Fabrication using Positioners
  • Submerged Arc Welding (SAW) Stations
  • Heavy-Duty Flux Cored Arc Welding (FCAW)
  • Robotic Welding Cells with Rotary Tables

FAQ

The Tweco WCRG-2000 is rated for up to 2000 Amps, making it suitable for heavy-duty industrial welding processes.

A rotary ground clamp allows the workpiece to rotate continuously without twisting the welding cables. More importantly, it prevents welding current from passing through and damaging the bearings of your positioner or turning rolls.

Yes, the 2000 Amp capacity makes the WCRG-2000 ideal for high-deposition processes like Submerged Arc Welding (SAW).

It is typically mounted to the fixture, chuck, or directly to the workpiece using a stud or bolt connection that allows the head to rotate with the work.

Yes, like all rotary electrical devices, it should be inspected regularly. The contact surfaces should be kept clean and conductive grease may be required as per the maintenance manual to ensure longevity.

The main conductive components are made from a high-conductivity copper alloy to manage the heat and electrical flow efficiently.

Yes, the WCRG-2000 is a passive grounding device and can be used with any welding power source, provided the cable connections are compatible.

Without a rotary ground, welding current may travel through the positioner's bearings to reach the ground. This causes arcing inside the bearings, leading to pitting, noise, and eventual failure of the equipment.