208505 - Miller 208505 Stick Welding Cable Set with 25mm Dinse Connectors

Professional Grade Miller Welding Cable Assembly

The Miller 208505 Welding Cable Set is a premium accessory kit designed to provide reliable power transmission for Stick (SMAW) welding applications. Engineered by Miller Electric, this set is specifically configured to match the output characteristics of compact, portable power sources such as the Multimatic and Maxstar series. The kit includes two 10-foot (3 meter) leads manufactured from high-quality No. 4 AWG welding cable. Unlike lower-grade alternatives, these cables feature a durable neoprene jacket that offers superior flexibility across a wide temperature range, as well as exceptional resistance to cuts, abrasion, oil, and grease commonly found in industrial environments.

At the core of this set's performance is its robust electrical rating. The assembly is rated for 200 Amps at a 100% duty cycle, ensuring that it can handle the full output of compatible machines continuously without overheating or voltage drop. This makes it an ideal choice for professional maintenance, repair, and fabrication tasks where consistent arc stability is critical. The electrode holder is designed for comfort and a secure grip on various electrode diameters, while the work clamp features a strong spring mechanism to ensure a low-resistance connection to the workpiece, minimizing heat buildup at the contact point.

Compatibility and Connection

This cable set comes pre-assembled with 25mm (mini) male Dinse-style connectors. These quick-connect plugs allow for rapid setup and teardown, twisting securely into place to prevent accidental disconnection during welding. The 25mm Dinse standard is widely used on modern inverter-based welders. Specifically, this kit is the direct OEM replacement or accessory for the following Miller power sources:

• Miller Multimatic 200
• Miller Multimatic 215
• Miller Multimatic 220 AC/DC
• Miller Maxstar 150 Series
• Miller Maxstar 161 Series

It is also compatible with any other welding power source that utilizes standard female 25mm Dinse receptacles and requires No. 4 cable sizing.

Technical Specifications

The set includes one electrode cable and one work cable. The No. 4 AWG copper stranding provides the optimal balance between current carrying capacity and portability, making it light enough for mobile operations while heavy enough to sustain 200A loads. The 10-foot length offers adequate reach for bench work and field repairs without creating excessive cable clutter.