WC-4-22 - Weldcraft WC-4-22 22ft Zippered Nylon Cable Cover for TIG Torches

Heavy-Duty Protection for Industrial TIG Leads

The Weldcraft WC-4-22 Cable Cover is a premium protective accessory designed to extend the service life of TIG torch power cables and hoses. Manufactured by Miller Electric under the Weldcraft brand, this cover is engineered specifically for the rigorous demands of industrial welding environments. The cover measures 22 feet (6.7 meters) in length, making it ideal for standard long-reach torch assemblies often found in heavy fabrication and manufacturing settings.

Material Science and Durability

Constructed from high-grade woven nylon, the WC-4-22 offers exceptional resistance to abrasion, cuts, and incidental contact with hot surfaces. Unlike leather, which can become heavy and stiff over time, or denim, which offers limited protection against sharp edges, woven nylon maintains its flexibility throughout its lifespan. This material choice is critical for maintaining the ergonomics of the welding torch; a stiff or heavy cable cover can increase operator fatigue and reduce precision during delicate welding operations. The woven structure also allows for breathability, preventing moisture buildup within the cable bundle.

Installation and Compatibility

One of the standout features of the WC-4-22 is its full-length zipper closure. Traditional slide-on covers require the welder to disconnect the torch from the machine and painstakingly feed the cables through the sleeve—a time-consuming process that risks damaging O-rings and fittings. The zippered design allows the cover to be wrapped around existing cable assemblies in minutes without any disassembly. With a flat width of 4 inches and an installed diameter of 1-3/4 inches, this cover is specifically sized to accommodate the bulkier cable sets found on heavy-duty water-cooled torches, such as the Weldcraft WP-12 and WP-27 series. Reinforced ends ensure the zipper remains secure and the fabric does not fray at stress points.

Asset Preservation

Investing in a high-quality cable cover is a cost-effective strategy for MRO (Maintenance, Repair, and Operations). TIG power cables, particularly water-cooled varieties, are expensive to replace. The WC-4-22 acts as a sacrificial layer, absorbing the wear and tear of dragging cables across concrete floors, around metal corners, and through shop debris, ensuring the critical conductive and fluid-carrying components inside remain intact.