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RW1034-C44 - Wire Wizard De-reeling Arm Kit for 0.035-1/16 Steel Wire

Packaging: 1 per each
$874.54/ea $545.32/1 per each only $545.32/eaSave 38%

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OVERVIEW

Optimize Bulk Wire Delivery with Wire Wizard

In high-volume industrial welding environments, the efficiency of wire delivery systems is paramount to maintaining production schedules and ensuring weld quality. The Wire Wizard De-reeling Arm Kit (RW1034-C44) is an essential component for facilities utilizing bulk wire drums. Designed specifically for steel wires ranging from 0.035 inches to 1/16 inches, this kit provides a robust solution to common feeding issues associated with large wire packages.

The primary function of the RW1034-C44 is to facilitate the smooth dispensing of welding wire from the drum to the feeder. Without a proper de-reeling mechanism, wire can easily become tangled, flipped, or twisted inside the drum, leading to costly downtime and maintenance interventions. This kit features a rotating arm that follows the wire's natural payout path, effectively eliminating the risk of tangles. Furthermore, the design ensures that the outer tube radius and lead do not alter the wire cast, preserving the wire's intended curvature for optimal contact tip performance.

Durability and ease of integration are core to the Wire Wizard philosophy. This kit includes a high-quality steel liner tailored for steel welding wires, ensuring longevity even under continuous use. The integrated adjustable brake allows operators to fine-tune the tension, preventing the wire from free-spooling when the arc is extinguished. Installation is straightforward, and the inclusion of a base plate and quick disconnect fitting means that drum changes can be executed swiftly, minimizing interruption to your workflow. Trust Josef Gas to provide the industrial-grade accessories that keep your welding operations running smoothly.

Key Industrial Benefits

  • Reduced Downtime: Prevents wire bird-nesting and tangles in the drum.
  • Consistent Quality: Maintains wire cast for reliable arc starting and stability.
  • Versatility: Covers a wide range of standard wire diameters (0.035" - 1/16").
  • Complete Solution: Comes ready to install with all necessary hardware.
Additional Information
packaging-description:1 per each
Product:Accessory
Brand:Wire Wizard
----- new values below ----
Wire Diameter Range:0.035", 0.045", 0.052", 1/16"
Kit Components:De-reeling Arm, Liner, Brake, Base Plate, Quick Disconnect
Application:Bulk Wire Dispensing, Drum Wire Feeding
Brand:Wire Wizard
Product Type:De-reeling Arm Kit
Wire Compatibility:Steel

INCLUDED

  • 1 x De-reeling Arm
  • 1 x Steel Liner
  • 1 x Adjustable Brake Mechanism
  • 1 x Base Plate
  • 1 x Quick Disconnect Fitting
  • Mounting Hardware

APPLICATIONS

  • High-volume MIG/MAG welding operations
  • Automotive manufacturing and fabrication
  • Heavy equipment manufacturing
  • Structural steel fabrication
  • Robotic welding cells using bulk drums

FAQ

The RW1034-C44 kit is designed for wire diameters ranging from 0.035 inches up to 1/16 inches (0.9mm to 1.6mm).

This specific kit (RW1034-C44) is specified for use with steel wire and includes a steel liner. For aluminum wire, a kit with a polymer liner and specific guides is typically recommended to prevent shaving.

The adjustable brake applies slight tension to the arm rotation to prevent the arm from spinning freely (overrun) when the wire feeder stops, which could otherwise cause loose wire loops in the drum.

The kit includes the de-reeling arm, a steel liner, the brake mechanism, a base plate for mounting, and a quick disconnect fitting.

By rotating with the wire draw, it eliminates the friction and twisting associated with static guides, preventing tangles and reducing the load on the wire feed motor.

It is designed to mount to standard bulk wire drum hoods or cones that accept Wire Wizard disconnects. The included base plate facilitates installation on various setups.

No, the design specifically ensures that the outer tube radius and lead do not alter the wire's natural cast, which is critical for consistent contact tip performance.