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FC-XH-LW-B - Wire Wizard Extra Heavy Duty Flexible Conduit - 0.390 ID x 0.750 OD - 100 ft Bulk Coil

Packaging: 1 of each
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OVERVIEW

Technical Overview: Wire Wizard Extra Heavy Duty Flexible Conduit

The Wire Wizard FC-XH-LW-B is a premium-grade, Extra Heavy Duty (HD) flexible conduit designed to optimize the delivery of welding wire from bulk packages to the wire feeder. Engineered for industrial applications where durability and performance are paramount, this conduit features a robust construction with a 0.390-inch (9.9 mm) Inner Diameter and a 0.750-inch (19.05 mm) Outer Diameter. The large inner diameter is specifically selected to accommodate a wide range of wire sizes, reducing contact surface area and thereby minimizing the friction coefficient during wire travel. This is critical in automated and robotic welding cells where consistent wire delivery speed is essential for weld quality.

The "LW" designation indicates a design focus on low wear and low friction characteristics, utilizing advanced materials that resist the abrasive nature of welding wire while maintaining structural integrity under flexure. The conduit is supplied in a 100-foot bulk coil, allowing facility maintenance teams and integrators to cut exact lengths required for specific cell layouts, reducing waste and eliminating the need for multiple pre-cut inventory items. The 0.750-inch outer jacket provides substantial resistance to crushing, impact, and environmental hazards common in heavy fabrication environments, ensuring the inner liner remains uncompromised.

Proper conduit selection is a key factor in Overall Equipment Effectiveness (OEE). By reducing drag on the wire feed motor, the FC-XH-LW-B helps prevent motor burnout, liner shaving accumulation, and the common "birdnesting" phenomenon. It is compatible with standard Wire Wizard compression connectors and strain reliefs designed for 0.750-inch OD conduit, ensuring a secure and conductive-free path for the welding wire. This product is an essential component for high-volume welding operations utilizing bulk drums or payoff packs.

Additional Information
packaging-description:1 of each
Product:Conduit
Brand:Wire Wizard
----- new values below ----
Inner Diameter:0.390 in
Outer Diameter:0.750 in
Length:100 ft
Material:Polymer/Steel Composite
Type:Extra Heavy Duty, Flexible
Brand:Wire Wizard
Product:Conduit
Packaging Description:100 ft bulk

INCLUDED

  • 100 ft Coil of Extra Heavy Duty Flexible Conduit (0.390" ID x 0.750" OD)

APPLICATIONS

  • Automated and robotic welding cells requiring long wire runs
  • Bulk wire drum dispensing systems
  • Heavy fabrication shops using large diameter wires
  • Boom-mounted wire feeders
  • Custom wire delivery setups requiring specific lengths

FAQ

The conduit has an Inner Diameter (ID) of 0.390 inches and an Outer Diameter (OD) of 0.750 inches.

It is sold in a 100-foot bulk coil, allowing you to cut it to your desired length.

It features a thicker outer wall and robust construction designed to resist crushing and abrasion in harsh industrial environments compared to standard conduit.

While the large ID helps, for aluminum wire, specific polymer conduits are often recommended to prevent shaving. However, low-friction heavy-duty conduit can be used if the liner material is compatible; always check specific wire compatibility.

A dedicated conduit cutter or a sharp cable cutter is recommended to ensure a clean, round cut without crushing the inner liner.

Yes, you will need connectors compatible with a 0.750-inch OD conduit to attach it securely to your wire feeder or drum hood.

The conduit itself acts as the liner/guide. It is a composite structure designed for low friction wire transport.

Yes, despite being Extra Heavy Duty, it is designed to be flexible for routing, though it will have a larger minimum bend radius than standard light-duty conduit.