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FCXHS-360 - Wire Wizard Extra Flexible Conduit 30ft with Bayonets

Packaging: 1 per each
$391.16/ea $263.67/1 per each only $263.67/eaSave 33%

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OVERVIEW

High-Performance Wire Delivery for Automation

The Wire Wizard FCXHS-360 is a premium Extra Flexible Conduit assembly designed to optimize wire delivery in high-volume industrial welding environments. Engineered with Wire Wizard's patented technology, this 30-foot (360-inch) conduit addresses the most common cause of welding downtime: wire feeding issues. The core of the FCX series is its unique elliptical wire spring liner. Unlike standard round liners, the elliptical design reduces the surface area contact between the liner and the welding wire. This significant reduction in friction coefficient allows for smoother wire travel over long distances, reducing the strain on wire feeders and minimizing the generation of wire shavings that can clog liners and torches.

Constructed for durability in harsh manufacturing settings, the FCXHS-360 features a robust, spatter-resistant outer jacket. This protective layer ensures the conduit maintains its integrity even when exposed to sparks, heat, and abrasion common in MIG welding cells. The "Extra Flexible" classification denotes its ability to navigate complex cable management paths and tight bend radii without kinking or compressing the internal diameter, ensuring consistent gas flow and wire movement regardless of the installation geometry.

This specific assembly comes pre-terminated with swaged bayonet fittings on both ends. Factory swaging ensures a connection strength superior to field-installed fittings, preventing pull-outs and ensuring a seamless interface with Wire Wizard connector blocks and feeder inlets. The 30-foot length is specifically tailored for setups requiring a substantial reach between bulk wire drums and the wire feeder, making it an essential component for robotic cells and fixed automation stations where reliability is paramount.

Technical Specifications & Compatibility

The FCXHS-360 is part of the renowned Wire Wizard wire delivery ecosystem. Its low-friction smooth-feed wire coating works in tandem with the elliptical spring to provide one of the lowest friction coefficients in the industry. This results in less motor drag, improved arc stability due to consistent wire speed, and extended consumable life. The bayonet style fittings allow for quick-disconnect functionality when used with compatible receivers, facilitating rapid changeovers during maintenance intervals.

Additional Information
packaging-description:1 per each
Product:Conduit
Brand:Wire Wizard
----- new values below ----
Conduit Type:Extra Flexible, Polymer
Length:30 ft, 360 in
Connection Type:Swaged Bayonets
Jacket Material:Spatter-Resistant Polymer
Liner Type:Elliptical Wire Spring
brand:wire-wizard
product:conduit
packaging-description:1-of-each

INCLUDED

  • 1x 30 ft (360 in) Extra Flexible Conduit Assembly
  • 2x Factory Swaged Bayonet Fittings (Installed)

APPLICATIONS

  • Robotic MIG/MAG welding cells
  • Semi-automatic welding stations
  • Bulk wire drum to feeder delivery
  • Automated manufacturing lines
  • Structural steel fabrication
  • Automotive assembly

FAQ

The FCXHS-360 is 360 inches, or 30 feet, in length.

This assembly comes with factory-swaged bayonet fittings on both ends for a secure connection.

The FCX series features a patented elliptical wire spring liner that reduces friction by minimizing surface contact with the wire.

Yes, the conduit features a durable, spatter-resistant outer jacket designed for industrial environments.

Since this assembly has swaged (crimped) bayonets on both ends, cutting it would remove a fitting. It is recommended to order the correct length or use bulk conduit with field-installable fittings if custom lengths are needed.

The FCX conduit is generally compatible with a wide range of standard welding wire diameters. Please check the specific liner ID specifications if using very large or very small wire.

Yes, the low-friction elliptical liner design significantly reduces the scraping that causes wire shavings and clogged liners.

The Extra Flexible design allows for a tight bend radius, typically around 6-8 inches, without kinking or increasing friction significantly.