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4300030065 - Fronius 200A Welding Cable Plug 16-25mm²

Packaging: 1of each
$7.32/ea $5.23/1of each only $5.23/eaSave 29%

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OVERVIEW

High-Performance Power Transmission for Precision Welding

The integrity of the secondary welding circuit is a critical factor in achieving consistent, high-quality welds. The Fronius Current Plug 16-25mm² is engineered to provide a robust and low-resistance connection point between your welding power source and the welding cables. Designed specifically for cables with a cross-sectional area ranging from 16mm² to 25mm², this connector ensures that the electrical current is transmitted efficiently, minimizing voltage drop and heat generation at the connection point.

Rated for a substantial 200 Amps at a 60% duty cycle, this plug is built to withstand the rigorous demands of industrial environments. The core component is manufactured from high-grade brass, selected for its excellent electrical conductivity and mechanical strength. This ensures that even during prolonged welding operations, the connection remains stable and cool, preventing the common issues of micro-arcing inside the connector which can lead to equipment damage and unstable arcs.

Safety and durability are paramount in the design of Fronius accessories. The insulating sleeve is crafted from a heavy-duty, heat-resistant rubber compound that offers superior protection against physical impact, abrasion, and exposure to workshop chemicals like oil and grease. The twist-lock mechanism provides a positive engagement with the mating socket, ensuring the cable cannot be accidentally pulled out during operation, thereby enhancing operator safety and preventing workflow interruptions. Whether you are assembling new leads or replacing worn connectors on your Fronius equipment, this current plug represents the standard for reliability and performance.

Proper installation of the current plug is essential for optimal performance. The design facilitates a secure mechanical and electrical bond between the cable strands and the connector body, often utilizing a grub screw or crimp sleeve system depending on the specific assembly instructions. By maintaining a tight, corrosion-free connection, you ensure that your sophisticated Fronius power source delivers its precise waveform control directly to the workpiece without interference.

Additional Information
Packaging Description:1 per each, 1of each
Receptacle Type:Male
Cable Size:16-25mm², 25MM
Amperage Rating:200 A
Duty Cycle:60
Connector Style:Twist Lock
Material:Brass, Rubber
----- new values below ----
Amperage Rating:200 A
Duty Cycle:60%
Connector Style:Twist Lock
Material:Rubber, Brass
Cable Size:16-25mm²
Receptacle Type:Male
Packaging Description:1 per each

INCLUDED

  • 1 x Fronius Current Plug (Male) for 16-25mm² Cable
  • 1 x Insulating Rubber Sleeve
  • 1 x Mounting Sleeve/Hardware

APPLICATIONS

  • Terminating welding cables with 16-25mm² cross-section
  • Connecting welding leads to power sources
  • Creating extension cables for increased reach
  • Repairing damaged cable ends on MIG, TIG, or Stick leads
  • Standardizing connections in a Fronius welding fleet

FAQ

This plug is designed specifically for welding cables with a cross-sectional area of 16mm² to 25mm².

It is rated for 200 Amps at a 60% duty cycle.

This is a 'Current Plug', which typically refers to the Male connector (with the pin) that inserts into the machine socket.

While designed for Fronius equipment, it typically uses a standard Dinse-style profile compatible with many industry-standard sockets of the same size class. However, checking the specific socket dimensions is recommended.

The cable is usually stripped and inserted into the brass body, then secured tightly using the provided grub screw or clamping mechanism, followed by sliding the rubber boot over the assembly.

The duty cycle indicates how long the plug can operate at its maximum amperage within a 10-minute period without overheating. A 60% duty cycle at 200A means it can handle that load for 6 minutes out of 10.

No, a 35mm² cable is likely too thick to fit properly into the ferrule or housing of this specific 16-25mm² plug. You would need the next size up.

Yes, the product includes both the brass connector body and the protective rubber insulating sleeve.