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FAL-450 - FAL-450 Aluminum Ferrule for 3/0-4/0 Welding Cable

Packaging: 250 per ea
$1.31/ea $175.00/250 per ea only $0.70/eaSave 47%

Usually ships within 3-5 business days

OVERVIEW

Reliable Cable Termination for Heavy-Duty Welding

In the world of industrial welding, the integrity of your power connections is just as critical as the quality of your machine. The Miller Electric FAL-450 Ferrule is an essential accessory designed to maintain the performance and safety of your welding setup. Specifically engineered for heavy-gauge cables, this ferrule acts as a protective sleeve that consolidates wire strands, ensuring they remain tightly bundled when inserted into lugs or connectors.

Frayed or loose cable strands can lead to arcing, overheating, and significant power loss, which ultimately affects arc stability and weld quality. By using the FAL-450, you ensure that every strand of your 3/0 or 4/0 AWG cable contributes to the electrical connection. This simple yet effective component is crucial for maintenance teams and fabricators who demand reliability from their equipment day in and day out.

Whether you are repairing damaged leads or building new custom cable assemblies, the FAL-450 provides the professional finish and mechanical security required for harsh industrial environments. Its aluminum construction offers the perfect balance of durability and malleability, allowing for a tight crimp that holds fast under the rigors of daily use.

Key Benefits for Maintenance

  • Enhanced Safety: Reduces the risk of hot spots and electrical shorts caused by stray wire strands.
  • Extended Cable Life: Protects the copper conductor from mechanical damage caused by set screws in connectors.
  • Improved Efficiency: Maximizes surface area contact for better current flow and reduced resistance.
Additional Information
Product Type:Cable Ferrule
Material:Aluminum
Application:Cable Termination, Strand Consolidation
----- new values below ----
Material:Aluminum
Application:Cable Termination, Strand Consolidation
Brand:Miller Electric
Product Type:Cable Ferrule
Cable Capacity:3/0 AWG, 4/0 AWG

INCLUDED

  • 1 x FAL-450 Aluminum Cable Ferrule

APPLICATIONS

  • Terminating 3/0 and 4/0 AWG welding cables
  • Installing cable lugs and mechanical connectors
  • Repairing damaged welding leads
  • Custom power cable assembly
  • Preventing strand damage from set screws

FAQ

The FAL-450 is designed to fit 3/0 AWG and 4/0 AWG welding cables.

This ferrule is made of aluminum, which is malleable enough to crimp securely without damaging the copper strands.

Using a ferrule consolidates the fine wire strands, preventing them from fraying or breaking when a set screw is tightened, ensuring a better electrical connection.

While a crimping tool is ideal for some applications, these ferrules are often used inside mechanical lugs where the lug's set screw compresses the ferrule onto the cable.

No, once the ferrule has been crimped or compressed, it deforms permanently and cannot be reused.

Yes, this item is typically sold individually. Please check the quantity required for your specific project.

Yes, it is designed to be placed over the stripped end of copper welding cable to protect the strands.