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0558009294 - ESAB 4/0 Cable Ferrule Kit (5-Pack)

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

ESAB Non-Insulated Ferrule for 4/0 Cable (Pack of 5)

The ESAB 0558009294 is a pack of five non-insulated ferrules designed specifically for terminating 4/0 AWG welding cables. In industrial and MRO environments, maintaining the integrity of high-amperage power connections is critical for both safety and equipment performance. These ferrules serve as a vital component in cable assembly, acting as a sleeve that encases the stripped end of a stranded cable. By holding the fine copper strands together, the ferrule creates a solid, unified mass that can be easily inserted into mechanical lugs, terminal blocks, or screw-type connectors without the risk of individual strands splaying or breaking off.

Manufactured to ESAB's high standards, these ferrules are essential for ensuring low-resistance connections. When a stranded cable is tightened down directly by a set screw without a ferrule, the rotating action of the screw can sever fine strands, reducing the effective cross-sectional area of the cable and creating hot spots. Using this 4/0 ferrule mitigates that risk entirely. The non-insulated design ensures that the ferrule does not interfere with the electrical contact inside the connector, while still providing the mechanical benefits of strand containment. This product is supplied in a pack of five, making it suitable for repairing multiple leads or fabricating a complete set of welding cables.

These components are particularly useful in heavy-duty welding setups, power distribution panels, and grounding applications where 4/0 cable is standard. They ensure that the full current-carrying capacity of the cable is utilized by maintaining 100% strand contact at the termination point. For maintenance teams and fabricators, keeping these ferrules on hand ensures that cable repairs meet professional standards for durability and electrical efficiency.

Additional Information
Packaging Description:5 PER EA, pack of 1
Material:Copper
Product Type:Cable Ferrule
Application:Cable Termination, Strand Protection
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Cable Size Compatibility:4/0 AWG
Insulation Type:Non-Insulated
Material:Copper
Product Type:Cable Ferrule
Application:Cable Termination, Strand Protection
Brand:ESAB
Packaging Description:5 PER EA

INCLUDED

  • (5) Non-Insulated Ferrules for 4/0 Cable

APPLICATIONS

  • Terminating 4/0 AWG welding cables for stingers and ground clamps
  • Protecting cable strands in mechanical lugs and set-screw connectors
  • Repairing damaged cable ends on power distribution leads
  • Custom fabrication of heavy-duty jumper cables
  • Industrial battery bank connections

FAQ

This ferrule is designed specifically for 4/0 AWG stranded cable.

No, this is a non-insulated ferrule intended for direct conductive contact.

This product is sold as a pack of 5 ferrules.

It prevents the fine strands of welding cable from splaying or breaking when tightened under a set screw or inserted into a lug.

These are typically designed for copper welding cable. Consult local electrical codes for aluminum compatibility, but copper is the standard application.

While crimping is possible, these are often used in mechanical lugs where the set screw of the connector compresses the ferrule and cable together.

No, it is sized for 4/0 cable. Using it on smaller cable will result in a loose fit and poor connection.

Yes, by ensuring all strands are connected and preventing breakage, it maintains the full current-carrying capacity of the cable.