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127836 - Miller 25mm Male Dinse Plug for Maxstar 140/150/161 - Cable Size #3-#4

Packaging: 1 PER EA
$69.20/EA $49.08/1 PER EA only $49.08/EASave 29%

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OVERVIEW

Genuine Miller 25mm Dinse Connector for Precision Welding

The Miller 127836 is a premium 25mm Male Dinse style connector designed to provide a secure and efficient electrical connection for your welding leads. Manufactured by Miller Electric, this component is engineered to meet the rigorous demands of professional welding environments. It is specifically sized to accept #3 and #4 AWG welding cables, making it the ideal choice for repairing or fabricating new leads for portable inverter welding machines.

Reliable power transmission is critical in welding, particularly with precision TIG and Stick processes where arc stability is paramount. The 127836 connector features a high-conductivity copper alloy body that minimizes electrical resistance and heat buildup at the connection point. This ensures that the full power of your machine reaches the arc, resulting in consistent weld quality and reduced strain on your equipment. The connector utilizes the international standard Dinse twist-lock mechanism, which allows for quick connection and disconnection while ensuring the plug remains firmly seated during operation.

Safety and durability are key features of this OEM part. The connector is encased in a tough, insulating rubber boot that protects the operator from electrical shock and shields the metal components from impact, abrasion, and shop contaminants. This specific 25mm "Mini" Dinse size is the standard output terminal for Miller's compact line of welders, including the popular Maxstar 161, 150, and 140 series. Using genuine Miller parts ensures perfect fitment with your machine's receptacles, preventing damage to the front panel terminals that can occur with ill-fitting aftermarket copies.

Whether you are replacing a damaged connector or building custom-length extension leads, the Miller 127836 offers the quality and reliability expected from a top-tier welding brand. Installation is straightforward, requiring only basic tools to strip the cable and secure the connection, allowing you to get back to welding quickly.

Additional Information
Cable Size:#3 to #4 AWG
Receptacle Type:Male
Packaging Description:1 Per Ea
Connection Type:25mm Dinse, Mini Dinse
Connector Style:Twist Lock
Material:Copper Alloy, Rubber Insulation
Compatible Models:Maxstar 161, Maxstar 150, Maxstar 140

INCLUDED

  • 1 x Miller 25mm Male Dinse Connector (127836)
  • 1 x Insulated Rubber Boot
  • 1 x Copper Connector Body
  • 1 x Set Screw/Fastener Kit

APPLICATIONS

  • Connecting electrode holder leads to power sources
  • Connecting ground clamp leads to power sources
  • Repairing damaged cable ends
  • Fabricating custom-length welding extensions
  • Replacement for worn plugs on Maxstar 140/150/161 units

FAQ

This connector is designed to accept #3 and #4 AWG welding cable.

This is a 25mm Dinse connector, often referred to as a 'Mini Dinse'. It is smaller than the standard 50mm connectors used on larger industrial machines.

Yes, the Miller 127836 is the correct connector for the Maxstar 150, as well as the Maxstar 140 and 161 series.

This is a male connector (plug) that goes on the cable and plugs into the machine.

Yes, the connector comes complete with the conductive metal body and the protective rubber insulating boot.

Installation involves stripping the cable insulation, inserting the copper strands into the connector body, and tightening the set screw (or crimping, depending on the specific internal design provided), then sliding the rubber boot over the assembly.

Yes, as long as the welder is equipped with a standard 25mm female Dinse receptacle, this plug should fit regardless of the machine brand.