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95201115 - Tweco Standard Copper Welding Cable Lugs - 50 Pack

Packaging: pack of 1
$5.89/EA $4.18/pack of 1 only $4.18/EASave 29%

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OVERVIEW

High-Performance Termination for Industrial Welding Circuits

The Tweco Standard Power Cable Lug (Pack of 50) is an essential component for the fabrication and maintenance of heavy-duty welding leads. Engineered by Tweco, a leader in arc welding accessories, these lugs are designed to provide a low-resistance interface between flexible welding cables and power sources, ground clamps, or electrode holders. In industrial environments where voltage drop can compromise weld quality, the integrity of cable terminations is paramount. These lugs are manufactured from high-grade copper tubing, selected specifically for its excellent electrical conductivity and ductility.

Each lug features a precision-flared end, facilitating the insertion of fine-stranded welding cables without fraying or snagging. This design consideration significantly reduces assembly time, particularly when processing multiple leads in a production setting. The barrel is optimized for both crimping and soldering methods, offering flexibility depending on the available tooling and specific application requirements. A properly installed Tweco lug ensures a gas-tight connection that resists oxidation and withstands the thermal cycling inherent in high-amperage welding operations.

This bulk pack of 50 units is ideal for MRO (Maintenance, Repair, and Operations) departments and welding fabrication shops that require a consistent supply of reliable consumables. The flat mounting tongue is punched with a standard stud hole, ensuring compatibility with a wide range of welding machine output terminals and grounding points. By maintaining a secure, high-surface-area contact, these lugs help prevent localized heating and energy loss, contributing to the overall efficiency and safety of the welding system.

Additional Information
Packaging Description:pack of 1, pack of 50
Product Type:Cable Lug
Material:Copper
Connection Type:Crimp or Solder
Application:Welding Cable Termination
----- new values below ----
Material:Copper
Connection Type:Crimp or Solder
Application:Welding Cable Termination
Packaging Description:pack of 50
Product Type:Cable Lug

INCLUDED

  • 50 x Standard Power Cable Lugs

APPLICATIONS

  • Termination of secondary welding power cables
  • Connection of ground leads to work clamps
  • Attaching electrode leads to stingers or wire feeders
  • Repairing damaged cable ends in the field
  • Custom fabrication of jumper cables and battery leads

FAQ

These lugs are manufactured from high-conductivity copper tubing to ensure efficient power transfer and minimal heat buildup.

Yes, these lugs are designed to be attached using either a mechanical crimping tool or by soldering, depending on your preference and available equipment.

This product is a bulk pack containing 50 individual power cable lugs.

These are copper lugs designed primarily for copper welding cable. Using them with aluminum cable requires special considerations (like oxide inhibitors) to prevent galvanic corrosion; generally, aluminum-specific lugs are recommended for aluminum cable.

The flared end makes it much easier to insert the stripped end of fine-stranded welding cable without the strands splaying out, ensuring a clean and full insertion.

While not strictly required for the electrical connection, applying heat shrink tubing over the barrel and cable insulation overlap is highly recommended to provide strain relief and prevent accidental shorting.

These are 'Standard' lugs, typically featuring a stud hole sized for common welding terminals (often 17/32" or 1/2"), but please verify the specific fit for your machine's studs.