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0538500505 - ESAB 5-Pin Control Cable Connector Plug

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Technical Overview: ESAB 5-Pole Sleeve Plug

The ESAB 0538500505 Sleeve Plug is a specialized 5-pole connector designed for use with ESAB welding equipment control circuits. Engineered to meet the rigorous demands of industrial environments, this connector facilitates the reliable transmission of low-voltage control signals between power sources and peripheral accessories such as remote controls, foot pedals, and wire feeders.

The connector features a robust housing structure, often referred to as a "sleeve plug," which provides mechanical protection for the internal contact insert. This design shields the termination points from physical impact, dust, and incidental moisture, ensuring long-term reliability. The 5-pole configuration allows for multiple signal paths, accommodating complex control schemes required by advanced welding parameters.

As a genuine OEM component, this plug ensures perfect mating compatibility with corresponding ESAB receptacles. Using non-genuine connectors can lead to intermittent signal loss or pin misalignment, potentially disrupting the welding process. This unit is designed for cable mounting, making it the correct choice for fabricating new control cables or replacing damaged plugs on existing assemblies.

Key Technical Specifications:

  • Configuration: 5-Pole (5 Pin)
  • Mounting Style: Cable / Line Mount
  • Housing: Impact-resistant sleeve
  • Compatibility: ESAB equipment requiring 5-pin control interface
Additional Information
Packaging Description:1 Per Ea, pack of 1
Connector Type:5-Pole Plug, Cable Mount
Application:Control Cables, Remote Controls
Pin Count:5
----- new values below ----
Connector Type:5-Pole Plug, Cable Mount
Application:Remote Controls, Control Cables
Pin Count:5
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB 5-Pole Sleeve Plug
  • Assembly components (housing, insert, strain relief)

APPLICATIONS

  • Remote control connection for welding power sources
  • Foot pedal cable termination
  • Wire feeder control cables
  • Custom extension cables for auxiliary equipment

FAQ

This connector has 5 pins (5 poles).

This is typically a male plug with pins, designed to fit into a female receptacle on the machine, but verify your specific equipment's gender requirement as terminology can vary.

It is used to terminate control cables for accessories like remote controls and foot pedals on ESAB welding machines.

Yes, this is a genuine ESAB OEM part, SKU 0538500505.

Yes, if your foot pedal uses a 5-pin connection compatible with ESAB machines, this is the correct replacement plug.

No, this is the connector plug only. You must provide the cable.

Most industrial multi-pin connectors of this type require soldering the wires to the pins, though some specific versions use screw terminals. You should be prepared to solder.

It is designed for ESAB equipment. While the connector style (e.g., Amphenol/Tuchel) might be standard, the pinout configuration is specific to the machine manufacturer.