Skip to Main Content

96101102 - Tweco S-24 Mechanical Cable Splicer 2/0-4/0 AWG

Packaging: pack of 5
$8.61/EA $29.60/pack of 5 only $5.92/EASave 31%

Usually ships within 3-5 business days

OVERVIEW

Reliable Cable Splicing with Tweco S-24

The Tweco S-24 Cable Splicer (Stock No. 9610-1102) is an essential accessory for professional welders and industrial maintenance teams. Designed to securely join two sections of welding cable, this mechanical splicer ensures that your power transmission remains efficient and safe. It is specifically engineered to accommodate a range of cable sizes, including 2/0, 3/0, and 4/0 AWG, making it a versatile tool for various heavy-duty welding setups.

Constructed from a high-grade copper alloy, the S-24 splicer is built to minimize electrical resistance. In welding applications, voltage drop across connections can lead to unstable arcs and poor weld quality. By using a high-conductivity splicer like the Tweco S-24, you ensure that the maximum amount of current reaches the workpiece. The unit features a robust mechanical design that utilizes two large ball-point screws. These screws bite firmly into the copper strands of the cable, creating a high-pressure contact area that resists loosening due to thermal cycling or vibration.

One of the primary advantages of the Tweco Lug-Set Splicer is its ease of installation. Unlike crimp connectors that require specialized hydraulic tools or solder connections that need heat and flux, the S-24 can be installed in the field with standard hand tools. This makes it invaluable for emergency repairs where a cut or damaged cable needs to be fixed immediately to minimize downtime. Whether you are extending your welding leads to reach a distant joint or repairing a severed cable, the Tweco S-24 provides a durable and reusable solution.

Key Features for Industrial Use

  • Versatile Fit: Accepts 2/0 through 4/0 AWG cables, covering the most common heavy-industrial sizes.
  • High Conductivity: Copper alloy body ensures efficient power transfer.
  • Field Repairable: Mechanical screw connection allows for quick fixes without special tooling.
Additional Information
----- new values below ----
Model:S-24
Connection Type:Double Ball-Point Screw
Material:Copper Alloy
Application:Cable Splicing, Cable Repair

INCLUDED

  • 1 x Tweco S-24 Cable Splicer Body
  • 2 x Ball-Point Set Screws
  • Installation Instructions

APPLICATIONS

  • Repairing cut or damaged welding cables in the field
  • Extending the length of welding leads (stingers) and ground cables
  • Joining cables of different lengths for temporary setups
  • Heavy industrial fabrication environments
  • Shipyards and construction sites requiring long cable runs

FAQ

The Tweco S-24 (9610-1102) is designed to fit welding cables ranging from 2/0 AWG to 4/0 AWG.

No, the S-24 is a mechanical splicer that uses ball-point screws. You only need a hex key or screwdriver to tighten the screws onto the cable.

The connection is secure but not permanent. It can be disassembled by loosening the screws, making the splicer reusable.

The body of the splicer is made from a high-conductivity copper alloy to ensure efficient power transmission.

The SKU 9610-1102 typically refers to the Lug-Set (metal splicer and screws). Insulating covers are often sold separately or as part of a different kit, though users should always insulate the splice properly before use.

While it physically fits, Tweco components are generally optimized for copper welding cable. Using aluminum cable in copper lugs can lead to corrosion or loosening due to thermal expansion differences unless an inhibitor is used.

Strip the insulation off the end of the welding cable to the depth of the splicer bore, insert the bare copper strands fully, and tighten the ball-point screws securely.