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3MH70-0716-0768-6 - Speedglas 9100 Air & FX Air Replacement Air Duct Assembly

Packaging: 1 of each
$114.14/ea $76.09/1 of each only $76.09/eaSave 33%

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OVERVIEW

Technical Overview of the Speedglas Air Duct Assembly

The 3M Speedglas Air Duct Assembly (25-0400-55) is a critical replacement component engineered specifically for the Speedglas 9100 Air and 9100 FX Air welding helmet systems. In a Powered Air Purifying Respirator (PAPR) or Supplied Air configuration, the air duct serves as the internal manifold that receives airflow from the breathing tube and distributes it effectively across the welder's breathing zone. This component is essential for maintaining the positive pressure required to prevent contaminant ingress and for ensuring the user receives a steady stream of clean, cool air.

Over time, the internal air duct of a welding helmet can become damaged due to impact, thermal stress, or wear and tear from repeated disassembly for cleaning. A compromised air duct can lead to improper airflow distribution, increased noise levels inside the helmet, or even a reduction in the assigned protection factor (APF) if the seal or connection points are damaged. Replacing the assembly with this genuine 3M part ensures that the helmet retains its original safety certifications and performance specifications.

The 25-0400-55 assembly is designed to integrate seamlessly with the 9100 series headgear and shell. It features precision-molded connection points for the breathing tube (QRS or standard, depending on the specific tube used with the adapter) and outlets positioned to wash air over the face and the inside of the welding filter. This airflow pattern is crucial not only for respiration but also for demisting the auto-darkening filter (ADF) and the grinding visor, ensuring optical clarity is maintained in humid or strenuous working conditions.

Industrial safety managers and equipment maintenance personnel should inspect air ducts regularly as part of a comprehensive respiratory protection program. If cracks, deformation, or persistent odors are detected in the existing duct, immediate replacement is recommended to safeguard the welder's health and comfort.

Additional Information
Brand:3M Speedglas
Item:Accessory
Packaging Description:1-per-each
Compatible Models:Speedglas 9100 Air, Speedglas 9100 FX Air
Part Number:25-0400-55
Product Type:Air Duct Assembly
Material:Plastic
Lense Size:n/a
Shade Or Magnifier:N/A
Inner Or Outer Lense:N/A

INCLUDED

  • 1 x Air Duct Assembly (25-0400-55)
  • Installation Instructions

APPLICATIONS

  • Replacement of damaged or cracked air ducts in Speedglas 9100 Air helmets
  • Restoring airflow in Speedglas 9100 FX Air welding helmets
  • Maintenance of PAPR welding systems for hygiene and performance
  • Industrial fabrication environments requiring respiratory protection

FAQ

This air duct assembly (25-0400-55) is compatible with the 3M Speedglas 9100 Air and Speedglas 9100 FX Air welding helmets.

No, this item is the air duct assembly only. The headgear, face seal, and welding helmet shell are sold separately.

You should replace the air duct if you notice visible cracks, if the connection to the breathing tube is loose, or if you experience reduced airflow or increased fogging inside the helmet.

Yes, this is the genuine OEM replacement part 25-0400-55 manufactured by 3M for the Speedglas brand.

Yes, the air duct can be cleaned with mild soap and water. Ensure it is completely dry before reassembling it into the helmet to prevent moisture buildup.

No, the 9100 MP typically uses a different air duct configuration integrated into the hard hat assembly. This part is specifically for the 9100 Air and 9100 FX Air models.

If the locking mechanism or friction fit on your current air duct is worn out, replacing the air duct assembly will often resolve issues with the breathing tube not staying significantly connected.