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250295 - Miller Digital Elite Replacement Auto-Darkening Lens Kit (Bottom Controls)

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Restore Precision to Your Digital Elite Helmet

The heart of any high-performance welding helmet is its lens, and for professional welders relying on the Miller Digital Elite series, clarity is non-negotiable. The Miller 250295 Replacement Lens Kit is the genuine OEM solution designed to bring your helmet back to life. Whether your original lens has been damaged by spatter, impact, or simply years of rigorous use, this assembly swaps directly into your existing Digital Elite shell, provided it utilizes the bottom-control configuration.

This isn't just a piece of glass; it is a sophisticated piece of optical technology. It features Miller's renowned ClearLight™ Lens Technology (check specific version compatibility) or high-definition optics that provide a crisp, natural view of the weld puddle. The lens is equipped with four independent arc sensors, ensuring that the auto-darkening filter triggers instantly, even when the sensors might be partially blocked by pipe or fixtures. This redundancy is critical for out-of-position welding where safety and visibility are paramount.

One of the standout features of this replacement kit is the inclusion of X-Mode. Unlike standard auto-darkening lenses that rely solely on optical sensors, X-Mode electromagnetically senses the welding arc. This means the lens darkens even in bright sunlight or when the sensors are obstructed, completely eliminating the frustration of flashing yourself outdoors or in low-amp TIG applications. The digital controls are intuitively placed at the bottom of the cartridge, allowing for precise adjustments of shade, delay, and sensitivity without fumbling.

Investing in a genuine Miller replacement ensures that you maintain the safety ratings and optical quality you paid for when you bought the helmet. Don't compromise your vision with generic knock-offs; keep your Digital Elite performing at the elite level with this exact-fit replacement assembly.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Compatible Series:Digital Elite
Component Type:Auto-Darkening Lens Assembly
Control Location:Bottom
Sensors:4
Modes:Weld, Cut, Grind, X-Mode

INCLUDED

  • 1 x Digital Elite Auto-Darkening Lens Assembly (Bottom Controls)
  • 1 x Battery Holder
  • 2 x CR2450 Lithium Batteries (Installed)
  • 1 x Owner's Manual

APPLICATIONS

  • Replacement of damaged or non-functional ADF units in Miller Digital Elite helmets
  • Restoring X-Mode and auto-darkening capabilities to older Elite shells
  • High-precision TIG welding requiring low-amp lens response
  • Outdoor welding applications utilizing X-Mode to prevent sunlight interference

FAQ

No, this lens (250295) is specifically designed for the Digital Elite series. The Digital Infinity uses a different lens assembly with a larger viewing area.

Yes, the kit comes with the necessary CR2450 lithium batteries installed, so it is ready to use right out of the box.

Yes, this lens features X-Mode. X-Mode electromagnetically senses the magnetic field of the arc to trigger the lens, rather than relying solely on light sensors. This is ideal for outdoor use or when sensors are obstructed.

Check your current lens cartridge. If the buttons for adjusting settings are located along the bottom edge of the cartridge inside the helmet, this is the correct replacement. Some older or different models may have top controls.

The Miller Digital Elite lens provides a viewing area of approximately 9.22 square inches.

Yes, this lens features a dedicated Grind Mode (Shade 3) which prevents the lens from darkening while grinding sparks are present.

Miller typically offers a warranty on their auto-darkening lenses (often 3 years), but you should verify the specific warranty terms for replacement parts at the time of purchase.

Part numbers can supersede each other. 250295 is a common replacement for Digital Elite assemblies, but it is best to consult the parts breakdown of your specific helmet generation to ensure fitment.