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256178 - Miller Generation II Headgear Angle Adjustment Hardware Kit

Packaging: 1 PER EA
$12.41/EA $7.70/1 PER EA only $7.70/EASave 38%

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OVERVIEW

Restore Precision to Your Welding Helmet

The Miller 256178 Kit, Headgear Adjust Angle (Generation II) is an essential maintenance component for professional welders utilizing Miller's Generation II headgear systems. Over time, the constant raising and lowering of a welding hood, combined with the need to adjust the viewing angle for different welding positions, can wear down the internal hardware of the headgear. This wear often results in a helmet that no longer stays in the desired position or drops too low, obstructing the welder's view or causing discomfort. Instead of replacing the entire headgear assembly, this specific hardware kit allows you to target the problem area directly, restoring the crisp, locking adjustment that Miller helmets are known for.

Designed as a genuine OEM part, this kit ensures a perfect fit with your existing equipment. Using non-OEM parts for headgear repairs can often lead to poor fitment, slippage, or premature failure, compromising safety and comfort. The Miller 256178 kit includes the necessary components to rebuild the angle adjustment mechanism, ensuring that your helmet sits exactly where you need it relative to your face. This is critical for maintaining the proper focal distance to the weld puddle and ensuring that the auto-darkening filter is positioned correctly for maximum sensor detection.

At Josef Gas, we understand that equipment downtime is lost revenue. Keeping spare parts like the Miller 256178 on hand is a smart strategy for any fabrication shop or industrial facility. This kit is compatible specifically with Generation II headgear, which is found on many popular Miller welding helmets. By maintaining your personal protective equipment (PPE) with genuine parts, you ensure compliance with safety standards and extend the lifecycle of your investment. Whether you are a TIG welder needing precise optics or a MIG welder moving through various positions, having a stable, well-adjusted helmet is the foundation of a good weld.

Installation is straightforward and can typically be completed in minutes. The kit replaces the worn plastic and mechanical stops that control the "rake" or tilt of the helmet. Once installed, users will notice an immediate improvement in the rigidity and adjustability of the hood, allowing for a customized fit that reduces neck strain during long shifts.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Compatible With:Miller Generation II Headgear
Product Type:Adjustment Hardware Kit
Part Number:256178

INCLUDED

  • 1 x Angle Adjustment Hardware Kit
  • Mounting Washers
  • Locking Components

APPLICATIONS

  • Headgear Repair: Replaces worn or broken angle adjustment mechanisms on Miller Generation II welding helmet headgear.
  • Preventative Maintenance: Ideal for refreshing older headgear that has become loose or difficult to set to a specific angle.
  • Fleet Management: Essential spare part for fabrication shops maintaining multiple Miller helmets to ensure zero downtime.
  • Ergonomic Correction: Restores the ability to set the proper helmet rake, reducing neck strain and improving optical alignment with the weld puddle.

FAQ

This kit is designed exclusively for Miller Generation II headgear. It will not fit Generation I, III, or IV headgear systems.

No, this is a hardware kit for the angle adjustment mechanism only. It does not include the plastic straps or the ratcheting headband.

Over time, the locking teeth can wear down, causing the helmet to drop too low or not hold its position. Replacing this hardware restores the firm stop and proper angle.

Yes, the Miller 256178 is a genuine OEM replacement part manufactured by Miller Electric.

The product is sold as a single package containing one hardware kit, sufficient for repairing the angle adjustment on one helmet.

No, the hardware is specific to the design of the Generation II headgear and is not intended as an upgrade kit for older models.

Installation is generally simple and requires no special tools. It involves disassembling the pivot point and replacing the washers and stops with the new components.

This kit fixes the angle stop (how far down it goes). If your helmet is falling too easily (tension), you may need to tighten the side knobs, but if the angle stop is broken, this kit is the solution.