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265628 - Miller Replacement Head Seal for Titanium 9400i PAPR

Packaging: 1 PER EA
$260.03/EA $161.37/1 PER EA only $161.37/EASave 38%

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OVERVIEW

Critical Respiratory Protection Maintenance

The Miller 265628 Head Seal is a vital replacement component engineered for the Miller Titanium 9400i™ Powered Air Purifying Respirator (PAPR) systems. In industrial welding environments, the efficacy of a PAPR system relies heavily on the integrity of the head seal. This component functions as the primary barrier between the welder's breathing zone and the hazardous ambient atmosphere containing metal fumes, ozone, and particulates. By creating a closed loop with the helmet and the user's face, the seal allows the blower unit to maintain positive pressure, effectively pushing filtered air out and preventing contaminants from entering.

Over time, exposure to extreme heat, welding spatter, and the natural oils from a welder's skin can degrade the fabric and elasticity of the head seal. A compromised seal can lead to a reduction in the Assigned Protection Factor (APF), potentially exposing operators to occupational hazards such as hexavalent chromium and manganese. The Miller 265628 is the genuine OEM replacement, ensuring that your equipment continues to meet rigorous safety standards and OSHA compliance requirements. It is specifically designed to interface seamlessly with the Generation 2 (G2) headgear found in modern 9400i assemblies, guaranteeing a secure and reliable fit.

Constructed from high-quality, flame-retardant materials, this head seal is built to withstand the harsh conditions of heavy fabrication while providing necessary comfort for the wearer. Regular inspection of the PAPR assembly is a mandatory safety protocol; if the head seal shows signs of wear, tearing, or loss of shape, immediate replacement is required. Investing in genuine Miller parts like the 265628 ensures that the sophisticated engineering of the Titanium 9400i performs as intended, protecting your most valuable asset—your workforce.

This product is supplied as a single unit, ready for immediate installation. It is an essential stock item for any facility manager or safety officer overseeing a fleet of Miller PAPR units, ensuring that downtime is minimized and safety is never compromised.

Additional Information
Brand:Miller
Packaging Description:pack-of-1
Compatible Models:Titanium 9400i PAPR, Miller 9400i
Part Type:Head Seal, Face Seal
Headgear Compatibility:Gen 2 (G2), Gen 1
Material:Flame-Retardant Fabric

INCLUDED

  • 1 x Miller 265628 Head Seal

APPLICATIONS

  • PAPR Welding Environments
  • Heavy Industrial Fabrication
  • Stainless Steel Welding (Hex Chrome Protection)
  • Confined Space Welding (where PAPR is specified)
  • High-Fume Generation Processes

FAQ

The Miller 265628 is designed specifically for the Miller Titanium 9400i PAPR welding helmet system.

This head seal is optimized for the Generation 2 (G2) headgear but is generally the standard replacement for the 9400i PAPR series.

It depends on usage frequency and hygiene, but it should be inspected daily. Replace immediately if there are tears, holes, or if the elastic is worn out to ensure proper safety compliance.

Yes, the material is flame-retardant to ensure safety in welding environments where sparks and spatter are common.

Not at all. It snaps into the helmet shell and headgear relatively easily. It takes just a few minutes to swap out your old one.

You can wipe it down with mild soapy water, but if it's soaked with sweat and grime, it's usually better and safer to just replace it to maintain the seal integrity.

If air is escaping or smoke is getting in, your head seal is likely damaged or not seated correctly. Replacing it with a new 265628 should fix the pressure seal.

This SKU typically includes the fabric seal itself. Check your specific package, but usually, it attaches to the existing mounting points on your helmet/headgear.