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269505 - Miller Digital Performance Replacement Auto-Darkening Lens Assembly

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Genuine Replacement Optics for Digital Performance Helmets

The Miller 269505 Lens Assembly is the direct OEM replacement Auto-Darkening Filter (ADF) designed specifically for the Digital Performance™ Series of welding helmets. As a critical component of personal protective equipment, this assembly restores the helmet's protective capabilities and optical performance to factory specifications. The unit is engineered to fit seamlessly into the existing retention system of Digital Performance shells, ensuring a secure fit and proper seal against spatter and fumes.

Technologically, this lens assembly features advanced digital circuitry that provides welders with precise control over their viewing environment. It utilizes three independent arc sensors to detect the welding arc instantly, triggering the liquid crystal display to darken in a fraction of a second. The digital interface allows for exact numerical settings for shade, sensitivity, and delay, eliminating the guesswork often associated with analog dials. This precision is essential for industrial environments where varying amperages and processes are used throughout the day.

The assembly supports multiple operational modes: Weld Mode (Shades 8-13) for general welding, Cut Mode (Shades 5-8) for plasma or oxy-fuel cutting, and Grind Mode (Shade 3) for material preparation. This versatility allows the operator to perform pre- and post-weld tasks without removing the helmet, thereby increasing productivity and safety compliance. The unit is powered by replaceable CR2450 lithium batteries with solar assist, ensuring long operational life and reliability.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Compatible Series:Digital Performance Series
Part Type:Auto-Darkening Lens Assembly
Sensors:3
Viewing Area:7.22 sq. in.
Modes:Weld, Cut, Grind

INCLUDED

  • 1 x Complete Auto-Darkening Lens Assembly
  • 2 x CR2450 Lithium Batteries (Installed)
  • 1 x Owner's Manual

APPLICATIONS

  • Replacement of damaged or malfunctioning lenses in Miller Digital Performance helmets
  • Upgrading older compatible shells to newer digital lens technology
  • General fabrication and manufacturing
  • TIG, MIG, and Stick welding processes
  • Plasma cutting and grinding operations

FAQ

No, this lens assembly (269505) is designed specifically for the Digital Performance Series. The Elite series uses a different lens assembly with different dimensions.

Yes, the lens assembly typically comes with two CR2450 lithium batteries pre-installed and ready for use.

Installation is tool-free. Simply remove the old lens assembly by releasing the retention clip inside the helmet shell, remove the old unit, and snap the new 269505 assembly into place.

The lens offers variable shades: Weld Mode (8-13), Cut Mode (5-8), and Grind Mode (Shade 3).

No, X-Mode (electromagnetic arc sensing) is typically a feature of the Digital Elite and Infinity series lenses. The Digital Performance lens relies on optical arc sensors.

Miller typically offers a warranty on replacement auto-darkening lenses (often 3 years), but it is best to check the specific warranty card included with the packaging for current terms.

It is designed for the Digital Performance shell. While some older shells may be physically similar, it is recommended to verify your helmet model. If your helmet originally had analog knobs, this digital lens may not fit the control cutouts properly.