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280075 - Miller Digital Elite Replacement Auto-Darkening Lens Kit 280075

Packaging: 1 PER EA
$669.50/EA $415.47/1 PER EA only $415.47/EASave 38%

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OVERVIEW

Precision Replacement Optics for Professional Welders

The Miller 280075 Kit Warranty Lens Digital Elite is the definitive OEM replacement Auto-Darkening Filter (ADF) assembly designed specifically for the Miller Digital Elite series of welding helmets. As a critical component of personal protective equipment, this lens assembly restores the advanced optical performance and safety features that professional fabricators rely on. The unit is engineered to fit seamlessly into the Digital Elite shell, ensuring that the helmet maintains its original impact rating and optical alignment.

At the core of this assembly is Miller's advanced lens technology, which utilizes four independent arc sensors to detect welding arcs with extreme rapidity—switching from light to dark in approximately 1/20,000 of a second. This multi-sensor array is crucial for out-of-position welding where a single sensor might be obstructed by the work piece or the welder's own positioning. The digital interface provides granular control over essential parameters, including sensitivity and delay, allowing the operator to fine-tune the lens response based on the specific welding process and amperage being used.

One of the standout technical features of this lens kit is the inclusion of X-Mode. Unlike traditional optical sensing, X-Mode utilizes electromagnetic sensing technology to detect the magnetic field of the welding arc. This capability is indispensable in industrial environments where sunlight might trigger false darkening or where the arc is temporarily hidden from direct line-of-sight sensors (such as in pipe welding or complex joints). The lens offers a versatile shade range, providing shades 5 through 8 for cutting and grinding operations, and shades 8 through 13 for high-amperage welding, making it a comprehensive solution for multi-process fabrication.

This kit is supplied as a complete assembly, ready for immediate installation. It includes the liquid crystal panel, the control board, and the battery housing, ensuring that all electronic components are refreshed simultaneously. By using genuine Miller parts, users ensure compatibility with the helmet's retention system and maintain the integrity of the viewing area.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Item:Replacement Lens Assembly
Compatible Series:Digital Elite
Lens Type:Auto-Darkening Filter (ADF)
Sensors:4
Operating Modes:Weld, Cut, Grind, X-Mode
Shade Range:5-8, 8-13
Switching Speed:1/20,000 second

INCLUDED

  • 1 x Digital Elite Auto-Darkening Lens Assembly
  • 1 x Battery Holder (integrated)
  • 1 x Set of Batteries (CR2450)
  • 1 x Owner's Manual/Installation Guide

APPLICATIONS

  • Replacement of damaged or malfunctioning ADF units in Digital Elite helmets
  • Upgrading older Digital Elite lenses to newer specifications (if applicable)
  • General fabrication involving MIG, TIG, and Stick welding
  • Plasma cutting and oxy-fuel cutting operations (Shades 5-8)
  • Grinding and material preparation (Grind Mode)
  • Outdoor welding or obstructed view welding (X-Mode)

FAQ

No, this lens (280075) is designed specifically for the Digital Elite series. The Digital Infinity uses a different, larger lens assembly.

Yes, the replacement lens assembly typically comes with the required CR2450 batteries pre-installed or included in the package.

X-Mode electromagnetically senses the weld arc rather than relying solely on optical sensors. This prevents the lens from darkening due to sunlight and ensures it darkens even if the sensors are blocked by the workpiece.

Installation is tool-free. Remove the front cover lens, unclip the retention frame inside the helmet, remove the old ADF, place the new 280075 unit in, and re-secure the retention frame.

Miller replacement lenses typically carry a warranty period similar to the original helmet lens, often 3 years, but you should check the specific warranty card included in the kit for the most current terms.

Yes, the 280075 Digital Elite lens features a dedicated Grind Mode (Shade 3) to allow for material preparation without lifting the helmet.

Yes, this is a fully digital auto-darkening filter (ADF) with variable shade control.

The Miller Digital Elite lens assembly uses two CR2450 lithium coin cell batteries.