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770240 - Miller 770240 Front Lens Cover for XL & XLi Helmets (5-Pack)

Packaging: 5 PER EA
$5.89/EA $18.30/5 PER EA only $3.66/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Miller 770240 Front Lens Cover Overview

The Miller 770240 is a genuine OEM replacement front lens cover designed specifically for the Miller XLi and Hobart XL series of auto-darkening welding helmets. This component serves as the primary line of defense for the helmet's sensitive auto-darkening filter (ADF), shielding it from the harsh environment of industrial welding. Measuring 4-1/2 inches by 3-3/8 inches, these clear safety plates are manufactured to precise tolerances to ensure a secure fit within the helmet shell, preventing smoke, particulate matter, and spatter from bypassing the cover and damaging the expensive electronic lens assembly behind it.

Constructed from high-grade, impact-resistant polycarbonate, the 770240 lens cover offers superior durability against high-velocity spatter and grinding debris. In professional welding environments, the accumulation of pitting, scratches, and smoke residue on the front lens is inevitable. These imperfections not only obscure the welder's vision but can also interfere with the optical sensors required to trigger the auto-darkening mechanism. By replacing the front cover lens regularly, operators ensure that the ADF sensors receive an unobstructed view of the welding arc, maintaining consistent reaction times and proper shading.

This product is supplied in a package of five, providing a cost-effective solution for maintenance and inventory management. Regular replacement of the front lens is a critical maintenance protocol for any auto-darkening helmet user. Using non-OEM or ill-fitting generic lenses can compromise the safety rating of the helmet and void manufacturer warranties. The Miller 770240 ensures that the optical quality remains high, meeting the rigorous standards expected by professional fabricators using Miller and Hobart equipment. The installation process is straightforward, allowing for quick change-outs during downtime or between shifts.

Key Technical Specifications:

  • Part Number: 770240
  • Dimensions: 4-1/2" x 3-3/8" (Standard XL size)
  • Material: Optical-grade Polycarbonate
  • Compatibility: Miller XLi, Hobart Hood XL
  • Packaging: 5 lenses per pack
Additional Information
Brand:Miller
Packaging Description:pack of 5
Dimensions:4-1/2 in x 3-3/8 in
Compatible Helmets:Miller XLi, Hobart XL
Lens Type:Outside Cover Lens, Front Safety Plate
Material:Polycarbonate
Color:Clear

INCLUDED

  • 5 x Outside Lens Covers (4-1/2" x 3-3/8")

APPLICATIONS

  • Replacement of damaged or scratched front lenses on Miller XLi helmets.
  • Maintenance of Hobart XL series welding hoods.
  • Protection of auto-darkening filters in high-spatter welding applications (MIG/Flux-Core).
  • General welding helmet maintenance and upkeep.

FAQ

The Miller 770240 is designed specifically for the Miller XLi and the Hobart Hood XL auto-darkening welding helmets.

This is the outside (front) safety plate. It goes on the exterior of the helmet to protect the darkening filter from spatter.

The lens cover measures 4-1/2 inches by 3-3/8 inches.

This product is sold as a package of 5 lens covers.

It is made of durable, impact-resistant polycarbonate plastic designed for optical clarity and protection.

A pitted or dirty lens obscures your vision and can block the arc sensors, causing the helmet to fail to darken properly.

This part is explicitly listed for the XL and XLi series. The XL Lite may use a different size; always check your helmet manual or measure your existing lens to confirm the 4-1/2" x 3-3/8" dimension.

Generally, no. Most Miller and Hobart helmets allow you to flex the lens slightly or remove a retaining clip by hand to swap the plate.