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288520 - Miller Classic Series Replacement Helmet Shell - Metal Matrix

Packaging: 1 per ea
$154.82/ea $102.48/1 per ea only $102.48/eaSave 34%

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OVERVIEW

Maintain Equipment Integrity with Genuine Miller Replacement Parts

The Miller 288520 Replacement Shell is a critical maintenance component designed specifically for the Miller Classic Series welding helmets. In the industrial welding environment, Personal Protective Equipment (PPE) is subject to harsh conditions, including high heat, impact from drops, and constant exposure to spatter. When the structural integrity of a welding helmet shell is compromised by cracks or deep gouges, it no longer meets safety standards and must be replaced to ensure operator safety. This product provides a direct OEM replacement for the outer shell, ensuring that the helmet continues to provide the necessary protection against UV/IR radiation and physical hazards.

This unit features the "Metal Matrix" graphic design, matching the original aesthetics of the Classic Series line. It is important to note that this SKU (288520) is supplied as the shell only. It does not include the auto-darkening lens assembly, the front or rear cover lenses, or the ratcheting headgear. It is intended for scenarios where the internal electronics and suspension system of the existing helmet are still fully functional, but the outer carriage has been damaged. This modular approach to equipment repair allows facilities to extend the service life of their safety gear inventory without incurring the cost of purchasing entirely new helmet assemblies.

Installation is straightforward and requires no specialized tools. The existing lens assembly and headgear can be transferred from the damaged unit to this new shell in minutes. The shell is molded to the exact specifications of the Classic Series, ensuring that the lens fits securely without light leaks and that the headgear attaches firmly for stable positioning. By utilizing genuine Miller Electric replacement parts, safety managers and operators can be confident in the fit, finish, and protective qualities of their refurbished equipment.

Key Technical Considerations:

  • Compatibility: Strictly for Miller Classic Series. Not compatible with Digital Performance, Elite, or Infinity series.
  • Component Scope: Housing only. Requires transfer of internal components.
  • Material: High-impact nylon polymer designed for welding environments.
Additional Information
Brand:Miller
Item:Helmet Shell ONLY
Packaging Description:1-per-ea
Compatible Brand/Model:Miller Classic Series
Product Type:Replacement Shell
Design/Graphic:Metal Matrix
Part Number:288520

INCLUDED

  • (1) Replacement Helmet Shell (Metal Matrix Graphic)

APPLICATIONS

  • Replacement of cracked or damaged Miller Classic Series helmet shells
  • Refurbishing older welding helmets to extend service life
  • Cosmetic upgrade for scratched or worn helmet exteriors

FAQ

No, this product is the plastic shell only. You must transfer your existing auto-darkening lens and cover plates to this new shell.

No, the ratcheting headgear is not included. It is designed to accept your existing Miller Classic Series headgear.

No, this shell is specifically designed for the Miller Classic Series. The lens retention system and shell dimensions are different for Elite and Performance series helmets.

The Miller part number for this replacement shell is 288520.

The installation is tool-free. You typically remove the lens retention frame from the inside of the helmet, place your lens stack (cover lens, ADF, inside lens) into the new shell, and snap the retention frame back into place.

Yes, this is an OEM (Original Equipment Manufacturer) replacement part manufactured by Miller Electric.

Yes, as long as your original helmet was a Classic Series model, this Metal Matrix graphic shell will fit your components perfectly.

The shell is constructed from a durable, high-impact nylon polymer designed to withstand welding heat and sparks.