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260087 - Miller Metalworks Replacement Shell for Classic Series Helmets

Packaging: 1 PER EA
$154.82/EA $102.48/1 PER EA only $102.48/EASave 34%

Usually ships within 3-5 business days

OVERVIEW

Product Overview

The Miller 260087 is a replacement helmet shell designed specifically for the Miller Classic Series line of welding helmets. This unit features the "Metalworks" graphic design and serves as a direct replacement for damaged or worn-out shells, allowing users to maintain the integrity and safety of their personal protective equipment without the expense of purchasing a completely new helmet system. It is important to note that this product SKU refers strictly to the plastic shell component; it does not include the auto-darkening lens assembly, the headgear suspension system, or front lens covers. These components must be transferred from the existing helmet or purchased separately.

Compatibility and Application

This shell is engineered to exact factory specifications by Miller Electric, ensuring seamless compatibility with the internal components of the Classic Series (and select legacy Pro-Hobby Series) helmets. The shell provides the structural foundation for the welding hood, offering the necessary mounting points for the ratcheting headgear and the retention mechanism for the lens cartridge. By using a genuine OEM replacement part, safety officers and maintenance personnel can ensure that the helmet retains its original balance, weight distribution, and protective coverage area.

Construction and Safety

Constructed from high-impact durable thermoplastic, the 260087 shell is designed to withstand the rigors of industrial welding environments, including exposure to heat, spatter, and minor impacts. While the shell itself provides the physical barrier against sparks and debris, it relies on the correct installation of the appropriate safety lens to provide optical protection. This modular approach to helmet maintenance supports cost-efficiency in MRO (Maintenance, Repair, and Operations) strategies, enabling the replacement of the most exposed component of the PPE assembly while retaining the high-value electronics found in the auto-darkening filter.

Installation

Swapping the shell is a straightforward process involving the removal of the headgear knobs and the lens retention frame from the old unit. Users simply transfer these components to the new 260087 shell. This part is ideal for situations where the original shell has been cracked, warped by excessive heat, or cosmetically damaged, restoring the helmet to a like-new condition.

Additional Information
Brand:Miller
Item:Helmet Shell ONLY
Packaging Description:1 Per Ea
Compatible Series:Classic Series, Pro-Hobby Series
Design / Graphic:Metalworks
Product Type:Replacement Shell
Lense Size:n/a
Shade Or Magnifier:N/A
Inner Or Outer Lense:N/A

INCLUDED

  • 1 x Miller Classic Series Replacement Shell (Metalworks Graphic)
  • Note: Lens assembly and headgear are NOT included

APPLICATIONS

  • Repairing Miller Classic Series helmets with cracked or damaged shells.
  • Restoring the aesthetic condition of welding PPE with the Metalworks design.
  • Replacing legacy Pro-Hobby Series shells with a compatible modern equivalent.
  • Cost-effective maintenance of welding school or shop equipment fleets.

FAQ

No, this product is the replacement shell only. It does not include the auto-darkening lens, cover lenses, or the lens retention mechanism.

No, the headgear (suspension system) is not included. You must transfer the headgear from your existing helmet or purchase it separately.

This shell is designed for the Miller Classic Series. It is also compatible with the older Miller Pro-Hobby Series helmets.

The Metalworks design is a graphic applied to the shell during manufacturing, not a simple sticker, ensuring it holds up better to shop conditions.

Yes, as long as your current helmet is a Miller Classic Series or Pro-Hobby Series, you can use this Metalworks shell to change the look of your helmet.

The shell is manufactured from a durable, high-impact thermoplastic material designed to withstand welding spatter and radiant heat.

Typically, the shell is the molded plastic hood itself. You will usually need to transfer the internal lens holding bracket/frame from your old unit.

Yes, this is a genuine Miller Electric replacement part, SKU 260087.