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261974 - Miller CoolBand II Replacement Headgear Suspension Assembly

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Restore Comfort and Cooling Performance

Working under a welding hood for hours on end can be exhausting, especially in hot environments. The Miller CoolBand II system is a lifesaver for many professionals, providing a steady stream of cooling air to reduce heat stress and fatigue. However, like all hardworking equipment, the suspension system that holds everything in place can wear out over time. The Miller 261974 Headgear Set is the genuine replacement suspension designed specifically for the CoolBand II integrated cooling system.

This isn't just a standard helmet strap; it is a specialized component engineered to support both the weight of your welding helmet and the CoolBand II fan unit. A worn-out headgear can lead to an uncomfortable fit, a slipping helmet, or—worst of all—misdirected airflow that fails to cool you down effectively. By replacing your old suspension with this factory-original part, you ensure that your cooling system sits exactly where it should, maximizing comfort and efficiency.

Built for the Long Haul

Miller Electric is known for quality, and this replacement headgear is no exception. Constructed from durable, high-impact materials, it is designed to withstand the rigors of daily industrial use. The adjustment mechanisms are robust, allowing you to dial in the perfect fit at the start of your shift and trust that it will hold tight until the job is done. Whether your original headgear has snapped due to an accident or simply lost its tension after years of service, this set brings your equipment back to factory-new condition.

Easy Installation and Adjustment

One of the key features of this headgear is the oversized ratchet knob. Welders know the frustration of trying to adjust tiny dials while wearing thick protective gloves. Miller has solved this with a large, tactile adjustment knob that makes tightening or loosening the suspension effortless, even mid-weld. The installation process is straightforward, snapping directly into compatible helmet shells and the CoolBand unit without the need for complex modifications.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Product Type:Replacement Headgear
Compatible Model:Miller CoolBand II
Adjustment Type:Ratchet
Material:High-Impact Plastic, Nylon
Color:Black

INCLUDED

  • 1 x Complete Headgear Suspension Assembly
  • 1 x Ratchet Mechanism
  • Mounting Hardware (if applicable for specific revision)

APPLICATIONS

  • Replacement of damaged or worn suspension in Miller CoolBand II systems
  • Upgrading older, loose headgear to restore helmet stability
  • Industrial fabrication environments where heat stress management is critical
  • Heavy manufacturing requiring prolonged hood-down time

FAQ

No, this headgear (261974) is specifically designed for the CoolBand II system. Standard Elite helmets use a different suspension (typically Gen I, II, III, or IV) that does not accommodate the cooling fan unit.

No, this is only the replacement headgear (suspension) set. The CoolBand II fan unit, battery, and charger are sold separately or must be transferred from your existing setup.

The headgear features a large ratchet knob on the back for circumference adjustment and top straps for height adjustment, allowing for a customized fit.

Yes, the plastic suspension can be washed with mild soap and water. If it has a fabric sweatband, that can typically be removed and washed or replaced separately.

Over time, the plastic straps can stretch or the ratchet teeth can wear down, causing the helmet to slip. Replacing the headgear with this OEM part usually resolves stability issues.

Yes, this is the authentic Miller OEM part number 261974.

Most Miller headgear sets include the front sweatband installed, but it is always good to check the specific package contents or order spare bands if you sweat heavily.

This is specified for the CoolBand II. Compatibility with the discontinued original CoolBand is not guaranteed; check your manual for part number cross-reference.