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284218 - Miller Gen 3.5 Replacement Headgear for Digital Elite and Infinity Helmets

Packaging: 1 PER EA
$86.83/EA $55.89/1 PER EA only $55.89/EASave 36%

Usually ships within 3-5 business days

OVERVIEW

Experience Superior Comfort with Miller Gen 3.5 Headgear

Welding requires focus, precision, and endurance. Nothing ruins a good bead faster than a slipping helmet or a headache caused by poor suspension. The Miller Gen 3.5 Headgear (284218) is designed to solve these common workshop frustrations. Engineered as a direct replacement and upgrade for many of Miller’s most popular welding helmets, this headgear system prioritizes the welder's comfort without sacrificing stability.

The standout feature of the Gen 3.5 system is the oversized, patented Flextech cushion. Unlike rigid plastic straps that dig into the back of your head, this plush cushion distributes the weight of the helmet evenly across a larger surface area. This design significantly reduces pressure points, allowing you to keep your hood down for longer periods without discomfort. The gray assembly is constructed from flexible, durable materials that conform ergonomically to the shape of your head, providing a secure fit that feels natural rather than restrictive.

Adjustability is key to a safe welding environment. If your helmet isn't positioned correctly, your view of the puddle is compromised. The Miller 284218 headgear offers extensive customization options, including tilt, angle, and depth adjustments. This allows you to bring the lens closer to or further from your eyes and adjust the drop of the helmet when it is in the down position. Whether you are wearing a bandana, a welding cap, or nothing underneath, the easy-to-use ratchet mechanism ensures you can dial in the perfect tightness in seconds, even while wearing gloves.

This headgear is compatible with a wide range of Miller helmets, including the Digital Infinity, Digital Elite, and Digital Performance series. Upgrading to the Gen 3.5 is an affordable way to revitalize an older helmet or replace a broken suspension system, ensuring your gear works as hard as you do.

Additional Information
Brand:Miller
Item:Headgear
Packaging Description:1-per-ea
Product Type:Replacement Headgear
Model:Gen 3.5
Color:Gray
Material:Plastic, Foam Cushion
Compatibility:Miller Digital Infinity, Miller Digital Elite, Miller Digital Performance

INCLUDED

  • 1 x Miller Gen 3.5 Headgear Assembly (Gray)
  • 1 x Oversized Flextech Cushion (Pre-installed)
  • Installation Instructions

APPLICATIONS

  • Replacement suspension for Miller Digital Infinity Helmets
  • Replacement suspension for Miller Digital Elite Helmets
  • Replacement suspension for Miller Digital Performance Helmets
  • Upgrade for older Miller helmet models compatible with Gen 3 mounting
  • General welding fabrication and industrial use

FAQ

The Gen 3.5 headgear is compatible with Miller Digital Infinity, Digital Elite, Digital Performance, Pro-Hobby, and Classic Series helmets.

The cushion is attached to the headgear but can be wiped down. For deep cleaning, it is recommended to use mild soap and water on the surface and let it air dry.

This product typically includes the headgear assembly itself. The side mounting washers and knobs are usually retained from your existing helmet or sold separately if needed.

The Gen 3.5 features a much larger, more ergonomic back pad (Flextech cushion) and improved flexibility in the plastic straps compared to older generations, offering significantly better comfort.

It is designed specifically for Miller helmet shells. While some users modify gear to fit, it is not guaranteed to fit other brands like Lincoln or ESAB without modification.

Yes, the ratchet knob on the back is designed to be large and textured enough to be easily adjusted while wearing welding gloves.

Yes, the Gen 3.5 has improved detents and tightening mechanisms to help keep the helmet securely in the up position when not in use.

This specific SKU (284218) is the Gray version of the Gen 3.5 headgear.